Author Topic: Suggestions on getting the *outside* of an IP nice and shiny  (Read 3116 times)

July 27, 2007, 09:31:21 pm

Vincent Waldon

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I'm doing a rebuild of a turbo IP and it's pretty corroded externally... lots of dark oxide on the body and any of the steel parts are pretty rusted as well.

Neither metal are responding well to the usual degreasing, bronze wire brush, etc.

I like clean when it comes to parts of the diesel fuel system... any thoughts on how to make the case of an IP nice and shiny ??  Sandblasting seems extreme, and a chemical dip would probably ruin the inside tolerances ??


Vince
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #1July 27, 2007, 10:42:28 pm

Black Smokin' Diesel

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Suggestions on getting the *outside* of an IP nice and shiny
« Reply #1 on: July 27, 2007, 10:42:28 pm »
Media blasting is the only way to get it clean. I tried a wire brush on a set of rusty calipers, looked pretty good but I ended up having them sandblasted anyway. There is a major difference between the wire brush and sandblasting.
91 Passat syncro 1.8T swapped.

Reply #2July 28, 2007, 05:41:49 am

Turbinepowered

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Suggestions on getting the *outside* of an IP nice and shiny
« Reply #2 on: July 28, 2007, 05:41:49 am »
Would bead blasting be a little less harsh but just as effective? I'm planning on getting all four of my Syncro calipers beadblasted when I get home, on recommendation that it's not as hard on precision tolerances as the sand media...

Reply #3July 28, 2007, 07:59:28 am

jaw174

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Suggestions on getting the *outside* of an IP nice and shiny
« Reply #3 on: July 28, 2007, 07:59:28 am »
they have fine sand or even different types of abrasives that can remove the junk while not damaging the object. i have heard about walnut shells being used as abrasives for light work. dupont has an abrasive called starblast that is a very fine silica based product. its somehting in the range of $15 for a 50 lb bag. Go to your local hw/ store / rental place. you can rent a sandblaster cheaply, or buy a cheap one if yu plan to do more. you will want to recycle your abrasives, so building an enclosure is also a good idea.


of just take the IP to a shop and have them do it up for you :)
you can even chrome after. yummy/

Reply #4July 28, 2007, 12:28:33 pm

stewardc

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Suggestions on getting the *outside* of an IP nice and shiny
« Reply #4 on: July 28, 2007, 12:28:33 pm »
I cleaned mine with brake cleaner and painted it. I've also painted my new Giles pump :D
 B4


After


Reply #5July 28, 2007, 05:47:44 pm

insdtanoodles

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Suggestions on getting the *outside* of an IP nice and shiny
« Reply #5 on: July 28, 2007, 05:47:44 pm »
wouldnt everything sorta stick together when painted like that?
1996 vw jetta AAZ

Reply #6July 29, 2007, 03:51:38 am

stewardc

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Suggestions on getting the *outside* of an IP nice and shiny
« Reply #6 on: July 29, 2007, 03:51:38 am »
What's to stick? This is the second one I've done. No problems at all.