Author Topic: supposed larger flow...and what about breaking pressure?  (Read 2886 times)

July 26, 2007, 02:46:01 am

carrizog60

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supposed larger flow...and what about breaking pressure?
« on: July 26, 2007, 02:46:01 am »
hello

i have ordered the merc 261 nozzles to do a freshen up to my very tired stock ones and now i was thinking what should i do when i go to diesel shop...
should i mantain 155bar or increse/decrease it?
and about pump timing?


i would like the best performance and the less temperature as its a N/A engine converted to TD(without oil squirts.)

searched the forum but have find many post without any conclusion...


vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #1July 26, 2007, 07:24:43 am

foxracer1

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supposed larger flow...and what about breaking pressure?
« Reply #1 on: July 26, 2007, 07:24:43 am »
I have some new merc injectors waiting to be set also. I'm unsure whether to go 130 or 155.
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
86 S10 2WD Prerunner project.


Now offering turbo rebuilds. HP or stock. Any turbo you have i can rebuild it for ya.
Reseal injection pumps PM for det

Reply #2July 26, 2007, 09:03:29 am

carrizog60

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supposed larger flow...and what about breaking pressure?
« Reply #2 on: July 26, 2007, 09:03:29 am »
i was told that it would be better to use higher pressure(180bar for example) as i sometimes use SVO. :idea:
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #3July 26, 2007, 01:43:35 pm

Black Smokin' Diesel

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supposed larger flow...and what about breaking pressure?
« Reply #3 on: July 26, 2007, 01:43:35 pm »
I'd go with 135bar, less pumping loss from the injection pump and better fuel economy. 180 is wayyy too high.
91 Passat syncro 1.8T swapped.

Reply #4July 26, 2007, 02:20:46 pm

carrizog60

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supposed larger flow...and what about breaking pressure?
« Reply #4 on: July 26, 2007, 02:20:46 pm »
but wound that mess with timing?
and what about runing SVO with that pressure?
and performance wise,whats the best? :idea:
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #5July 26, 2007, 03:07:53 pm

Black Smokin' Diesel

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supposed larger flow...and what about breaking pressure?
« Reply #5 on: July 26, 2007, 03:07:53 pm »
Quote from: "carrizog60"
but wound that mess with timing?
and what about runing SVO with that pressure?
and performance wise,whats the best? :idea:


Timing should be at 1.0 or 1.05, no matter what breaking pressure (except 180 :? )

No idea about SVO, shouldn't be a problem if the oil is hot enough.

Performance wise, I don't think there's any hard data on that matter. Only thing we know is that there is less pumping losses (somewhat debatable though as we don't know if it changes much).
91 Passat syncro 1.8T swapped.

Reply #6July 26, 2007, 04:04:30 pm

Vincent Waldon

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supposed larger flow...and what about breaking pressure?
« Reply #6 on: July 26, 2007, 04:04:30 pm »
The higher the breaking pressure the more the injectors will retard your timing (think of it as taking longer for the pump to build up enough pressure to overcome the injector and therefore delaying the opening)

So were you run 180 (not sure where you'd find the shims for that) in my mind you'd need to significantly advance the pump to compensate.

I run 140-150 with my injectors... smart money seems to be that somewhere in between the stock NA and turbo pressures is the sweet spot for economy, timing, and power, and I believe Mercedes runs these exact nozzles in that pressure range as well... they probably know a thing or two about diesels.

SVO ??  Haven't played with it on my pop tester, but my wild guess would be to not do anything special from a breaking pressure... rather make sure the viscosity is as close to normal as possible.


Vince
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #7July 26, 2007, 04:26:49 pm

carrizog60

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supposed larger flow...and what about breaking pressure?
« Reply #7 on: July 26, 2007, 04:26:49 pm »
it will retard the timing but if we compensate that wouldnt the higher breaking pressure make better spray and in result better combustion?(and fuel economy,power...)
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #8July 26, 2007, 06:51:31 pm

Black Smokin' Diesel

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supposed larger flow...and what about breaking pressure?
« Reply #8 on: July 26, 2007, 06:51:31 pm »
Quote from: "carrizog60"
it will retard the timing but if we compensate that wouldnt the higher breaking pressure make better spray and in result better combustion?(and fuel economy,power...)


In theory yes but it's not that simple. Someone on here did some tests and it showed that a lower breaking pressure resulted in better fuel economy.
91 Passat syncro 1.8T swapped.

Reply #9July 26, 2007, 07:51:32 pm

foxracer1

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supposed larger flow...and what about breaking pressure?
« Reply #9 on: July 26, 2007, 07:51:32 pm »
145bar it is! timming 1.05mm!
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
86 S10 2WD Prerunner project.


Now offering turbo rebuilds. HP or stock. Any turbo you have i can rebuild it for ya.
Reseal injection pumps PM for det

Reply #10July 27, 2007, 02:09:29 pm

carrizog60

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supposed larger flow...and what about breaking pressure?
« Reply #10 on: July 27, 2007, 02:09:29 pm »
any benefit on running more pressure than emissions? :idea:
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal