Hey Patrick;Thanks Upon doing the test with the Multimeter, we discovered that the Alternator WAS charging, but today coming home from the Show, the red battery light came on .I think I am going to pull the Alternator and get it rebuilt.It is the original Motorola and you can't just replace the brushes/voltage regulator in them but at least if I get this one rebuilt, it should fit right back on instead of switching to a Bosch with which I believe you have to change the pulley. (I think it is more expensive anyway :oops: ).Oh and I'm going to replace the ground strap on the battery too for good measure, since it is looking a bit worn out too.What a pain; I have another VW Show next weekend and hope my car's ready by then!! :shock:
BTW, the red light lies like a rug... when it comes on you probably do have problems, but just because it's off doesn't mean the alternator is delivering enough current to charge the battery. It's called an "idiot light" because it's an idiot !!A full time voltmeter is a good idea on any car... even better on a diesel that needs to get you going on those cold Canadian mornings !!Cheap at Canadian Tire, or get the full Audi/VW set found on eBay all the time for fifty bucks or so: volt meter, oil pressure, and oil temperature.Vince