Author Topic: FOR THOSE OF YOU WHO HAVE INTERCOOLERS........  (Read 3564 times)

January 23, 2005, 03:33:24 pm

SMOKEYDUB

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FOR THOSE OF YOU WHO HAVE INTERCOOLERS........
« on: January 23, 2005, 03:33:24 pm »
It always seems when it starts getting colder out my engine almost constantly blows intercooler pipes of  :(  Is there any way i can get these things to hold together in the winter? In the summer time its fine accept if you hold alot of psi (23) for a long time. maybe my 626 intercooler doesnt flow well enough? Dam :evil:
12mm PUMP 'O' DEATH on a 1.6L
(courtesy of GILES)

2000 NISSAN XTERRA (5 SPD)
1990 VW JETTA 20 VALVE DRAG CAR
1984 RABBIT TD 2dr (SOLD)
1.8t AEB soon around 550 whp

Reply #1January 23, 2005, 03:46:56 pm

Dr. Diesel

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FOR THOSE OF YOU WHO HAVE INTERCOOLERS........
« Reply #1 on: January 23, 2005, 03:46:56 pm »
without a bead on the end of the pipes, hoses can slip off. I've had good pipe staying power by carving 2 or 3 shallow grooves around the pipe's circumference near the end where the clamp will sit. Dragging a sharp hacksaw (not sawing) around the pipe will do this nicely. Also, a very, VERY thin smearing (.001-.002" thin) of RTV silicone between the (clean!) pipe and hose mating surfaces helps glue things together.
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Reply #2January 23, 2005, 04:13:57 pm

sethyboy85

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FOR THOSE OF YOU WHO HAVE INTERCOOLERS........
« Reply #2 on: January 23, 2005, 04:13:57 pm »
use two clamps, use a screw driver to make X on the pipe if your in a hurry... maybe try before the pipe you are going too, stick a clamp on the actual rubber hose, that way the pipe cannot expand/ balloon before the next connection... don't tighten it much and only stick it like 1/2" before the coupling/whatever its going on..
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Reply #3January 25, 2005, 03:32:48 pm

62 MPG

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FOR THOSE OF YOU WHO HAVE INTERCOOLERS........
« Reply #3 on: January 25, 2005, 03:32:48 pm »
HI I have no problem with my set up first I used stainless pipe with only a 1/4" space so my rubber rad hose is only to make the system air tight.There is no way they can back off as the pipe is almost a continuous joint between turbo and intercooler.Also I use some very good clamps that may sovle your problem on there own.They are the double wire type with a bolt welded between the two wires thay can be tightened twice as secure as the worm gear type.You don`t see them that much I had to wait till I got up to the Barrie auto flea market.The added benifit with the stainess steel pipe is that my boost went up 3 PSI just changing from rubber.Plus they look increadible when buffed up.I have a supply of high food grade stainless steel pipe if you want to change over.I will send you a pic of the clamps and of my set up.