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Author Topic: Intercooler fitting  (Read 1947 times)

May 16, 2007, 11:11:13 pm

subsonic

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Intercooler fitting
« on: May 16, 2007, 11:11:13 pm »
Does anyone know if a intercooler with the dimensions of 31.5"L x 8.0"H x 3.5"D with inlet and outlets of 2.75" will fit into the front end of a 85 Golf without having to use a sawsall?  I may have a good line on a used Precision Intercooler with that size.  It's the 600HP model  :D  :shock:  :twisted:
What do I need to watch out for / look for in a used intercooler?

What is the inlet size of Dave's new intake manifold?


2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #1May 17, 2007, 12:30:02 am

Barry W

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Intercooler fitting
« Reply #1 on: May 17, 2007, 12:30:02 am »
Thats just too big of a cooler to mount without hacking up the bumper support.

Most I have seen used were 27x6x2(or 2.5) with 2.5 outlets. Even this will require some mods.

Reply #2May 19, 2007, 10:32:30 am

BellCityDubber

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Intercooler fitting
« Reply #2 on: May 19, 2007, 10:32:30 am »
Quote from: "Barry W"
Thats just too big of a cooler to mount without hacking up the bumper support.

Most I have seen used were 27x6x2(or 2.5) with 2.5 outlets. Even this will require some mods.


Well.. it depends...

there's a few things like piping, and angles. where the hoses are to be routed, do you have A/C? (if you did, have you deleted the condenser already? ;) )

I have an intercooler of about the same dimensions I plan on installing (one day :D )

I figured I'd have to rotate or relocate the battery. remove the ac, move the rad back and make some longer radiator support tabs. and it should be able to squeeze in between the rad and the grille with minimal modifications...

but I highly doubt you'd have to modify the bumper rebar... rad saddle yes, bumper rebar.. no.

 

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