Author Topic: my 1.6gtd dyno  (Read 8413 times)

February 19, 2007, 03:49:38 am

carrizog60

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my 1.6gtd dyno
« on: February 19, 2007, 03:49:38 am »
ok,this his my dyno.
engine was a rebuilt 1.6D converted to TD by adding the td pump,turbo ,blabla.
engine is still stock,just a external oil/air radiator to keep temps down.
KKK24 at 2 bar,stock exhaust with only one muffler,LDA cone reshaped,fuel pump adjusted by me, front mount intercooler.



by timing the pump to 1.05(is stock now),better exhaust(2 or 2.5") and governor what would be the power gains?
i am aiming to 150hp,is it doable? :?:

i liked the result,the engine is strong past 3000 and it dont falls down until 4500(i told to do only to 4500)
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #1February 19, 2007, 05:31:43 am

myke_w

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my 1.6gtd dyno
« Reply #1 on: February 19, 2007, 05:31:43 am »
What's the value on the left of the table? Is that HP?  :shock:
Contact me for hard to find for idi and tdi parts


Reply #2February 19, 2007, 09:48:08 am

carrizog60

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« Reply #2 on: February 19, 2007, 09:48:08 am »
on the left is potencia cv= power hp
on the right is binario nm = torque nm
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #3February 19, 2007, 10:00:46 am

aidan

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my 1.6gtd dyno
« Reply #3 on: February 19, 2007, 10:00:46 am »
Thats impressive. I wonder if PD130 turbo could get the same figures but with the torque at 2000rpm-ish

Reply #4February 19, 2007, 11:18:01 am

burn_your_money

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my 1.6gtd dyno
« Reply #4 on: February 19, 2007, 11:18:01 am »
so you've almost tripled to original HP of the engine? How long have you been running it like this? How is the NA holding up thus far?
Tyler

Reply #5February 19, 2007, 12:21:24 pm

carrizog60

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« Reply #5 on: February 19, 2007, 12:21:24 pm »
the 1.6 is holding fine,no oil or water mixing,everything is ok,just like stock.
next upgrade would be a better exhaust and time the pump to 1.05.
next is to do the governor mod as above 3000 the engine starts tomake less HP...no fuel no HP...

a friend 1.9 did 151HP the same day  8)  but he was smoking a LOT more than i...
i only see smoke before turbo spools up... 8)
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #6February 19, 2007, 01:05:20 pm

745 turbogreasel

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my 1.6gtd dyno
« Reply #6 on: February 19, 2007, 01:05:20 pm »
273.8 newton meters = 201.944516 foot pounds :lol:

You are doing better than my 6 cyl.

Reply #7February 19, 2007, 01:16:38 pm

malone

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« Reply #7 on: February 19, 2007, 01:16:38 pm »
200 is a lot of torque, almost hard to believe. 140whp is believable though.

What does your EGT (Pyro) look like? What gear did you run in on the dyno? and do you know the dyno's correction factor?

Anyway, if you up your boost & fuel further and shoot for 150-160whp uncorrected, chances are that your cylinder compression may leak into the coolant ports due to headgasket & head bolts not holding. 3 of us here experienced that problem.

You could give it a try.. but if you get the problem, then your only solution may be to install a 1.9LTD headgasket, install o-rings, and lower compression by enlargening your pre-chambers (thicker headgaskets is not a very efficient method according to some tech articles.. grinding down leafs around the valves on the head deck might be an OK method as it improves airflow too)
http://www.tunezilla.com
93 Eurovan AHU TDI
96 Golf 1.9L ASV TDI - I bought it back!
97 Golf Variant Syncro 1.9L 1Z TDI - sold and missed
11 Golf 2.0L CJAA TDI DSG - Stage 4
14 Golf Wagon 2.0L CJAA TDI DSG - Sold
17 BMW 328d wagon - Sold
09 BMW 335d 3.0L

Reply #8February 19, 2007, 02:45:01 pm

shadowmaker

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my 1.6gtd dyno
« Reply #8 on: February 19, 2007, 02:45:01 pm »
Quote from: aidan
Thats impressive. I wonder if PD130 turbo could get the same figures but with the torque at 2000rpm-ish


Pd130 is easily capable for 180hp and I think it will spool up a lot faster than kkk24 in 1.6L. My friend is building a 1.6TD with it. Aim is just 160hp to keep things safe. We'll see it soon...
2.5TDI 5cyl with 227,7kW and 586,6Nm @ 1,3bar (2??kW @2,0bar)
14,53s 158,88kmh @ 1/4-mile
1980kg with aerodynamics of a barn door
http://www.youtube.com/watch?v=hkSTslJf7Z4

Reply #9February 19, 2007, 06:07:06 pm

RabbitJockey

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« Reply #9 on: February 19, 2007, 06:07:06 pm »
i believe cv is completely different units of hp.
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #10February 19, 2007, 06:22:15 pm

RabbitJockey

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« Reply #10 on: February 19, 2007, 06:22:15 pm »
actually i believe it's close now that i look.  damn. good numbers
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #11February 20, 2007, 09:57:40 am

carrizog60

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« Reply #11 on: February 20, 2007, 09:57:40 am »
Quote from: libbybapa
Quote from: malone
What does your EGT (Pyro) look like?


Last I read he didn't have an EGT gauge installed 'cause he couldn't afford one, but he did have a nice stereo, recaro seats, new paint, "smoked turn signals"  :lol: , "new leather knob"  :lol: , etc, etc, etc... and the printout from a dyno run...  ROTF...   :lol:

Andrew


-the seats have to put because the older ones were broken and they cost me 50 euros :wink:
-nice stereo? a used sony radio and some speakears of a brand that i never heard before...
-paint was a must as the car was treated to replace many spots of rust and had to be painted.although its a crappy paint,it costed 250 euros.
-it didnt have a shift knob so a new one was required.10 euros
-the dyno costed 25 euros.

all the things were "essencial"(minus the dyno) so i dont see the funny or the connection.
a EGT gauge will cost more than 100€ to have and have to pay someone to install it.
for a car that is a daily driver and most times driven by my wife its not a priority. :wink:
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #12February 20, 2007, 09:59:30 am

carrizog60

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« Reply #12 on: February 20, 2007, 09:59:30 am »
Quote from: malone
200 is a lot of torque, almost hard to believe. 140whp is believable though.

What does your EGT (Pyro) look like? What gear did you run in on the dyno? and do you know the dyno's correction factor?

Anyway, if you up your boost & fuel further and shoot for 150-160whp uncorrected, chances are that your cylinder compression may leak into the coolant ports due to headgasket & head bolts not holding. 3 of us here experienced that problem.

You could give it a try.. but if you get the problem, then your only solution may be to install a 1.9LTD headgasket, install o-rings, and lower compression by enlargening your pre-chambers (thicker headgaskets is not a very efficient method according to some tech articles.. grinding down leafs around the valves on the head deck might be an OK method as it improves airflow too)


those number are at the flywhell.
at wheels were 116.4cv.
the dynos in here measure all at the flywheel.

i plan on replace the headgasket as she fails.then a 1.9 one will go in. :wink:
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #13February 20, 2007, 10:01:16 am

carrizog60

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my 1.6gtd dyno
« Reply #13 on: February 20, 2007, 10:01:16 am »
Quote from: shadowmaker
Quote from: aidan
Thats impressive. I wonder if PD130 turbo could get the same figures but with the torque at 2000rpm-ish


Pd130 is easily capable for 180hp and I think it will spool up a lot faster than kkk24 in 1.6L. My friend is building a 1.6TD with it. Aim is just 160hp to keep things safe. We'll see it soon...


in portugal we have tdi 110 hp making +240cv at the flywheel.
the tdis have a lot more potential and reliability...
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #14February 20, 2007, 10:14:35 am

malone

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« Reply #14 on: February 20, 2007, 10:14:35 am »
Quote
116.4cv


Sorry for the flywheel/wheel confusion.. 116.4cv at the wheels is very nice considering your mods and it's definitely more believable :)
http://www.tunezilla.com
93 Eurovan AHU TDI
96 Golf 1.9L ASV TDI - I bought it back!
97 Golf Variant Syncro 1.9L 1Z TDI - sold and missed
11 Golf 2.0L CJAA TDI DSG - Stage 4
14 Golf Wagon 2.0L CJAA TDI DSG - Sold
17 BMW 328d wagon - Sold
09 BMW 335d 3.0L