Author Topic: Oh no! my gearbox gave birth!  (Read 2371 times)

January 29, 2007, 01:40:33 pm

Hillshy

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Oh no! my gearbox gave birth!
« on: January 29, 2007, 01:40:33 pm »
while doing a gearbox oil change today, unscrewed the drainplug in my gearbox in my caravelle/vanagon, and then proceeded to drop the oil only to find my gearbox had given birth to 2 shiny metal clips and 2 ball bearings. aaaaaaah! Noooooooooo!

 :shock:  i logged into  http://www.longenterprises.com/parts_list/partslist_2700.html and it seems that i dont have any ball sleeves in my box anymore and havn't yet worked out where the other parts GO!

091 301 120 BALL SLEEVE Vanagon, shift rail bearing clip  :shock:

CRAP! :cry:

clip1

clip2
Hillshy T25 caravelle "Hilli" currently thrashing 1.6 td GTD engine
NOT SO FRIGGEN HILLSHY ANYMORE!
15psi of BOOST set my c'velle free

Reply #1January 29, 2007, 01:57:40 pm

jtanguay

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Oh no! my gearbox gave birth!
« Reply #1 on: January 29, 2007, 01:57:40 pm »
step 1.  resize images  :lol:

step 2.   :cry:

there has to be a reason that the parts fell out.  they were probably already hanging there...  no manufacturer would setup a tranny to eject parts while performing regular maintenance  :lol: so i'd say it was a godsend that you decided to change your tranny oil when you did... probably prevented a major catastrophe!  but now you must locate the new bearings and install them...  :cry:


This is how we deal with porn spammers! You've been warned.

Reply #2January 29, 2007, 02:52:47 pm

Baxter

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Oh no! my gearbox gave birth!
« Reply #2 on: January 29, 2007, 02:52:47 pm »
The metal guides always fall out, never seen any bearings though, probably part of the detent.
Is your gearchange not the most positive?

Reply #3January 29, 2007, 04:25:12 pm

itzdshtz

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Oh no! my gearbox gave birth!
« Reply #3 on: January 29, 2007, 04:25:12 pm »
The two balls  fit inside the clips, one on each side of the shift rail.
Like Andrew said, I would pull the tranny, fix the guides, install an updated 3-4 synchro hub and check all bearings.
Don't wait till it gets noisy, it will cost you way more!
1989 Vanagon Westfalia 2.1
1987 Vanagon Syncro Westfalia 2.0 TD
2004 Audi allroad 4.2
1997 Audi A6
1985 Audi 5000 Td
http://vanagonsyncroproject-herman.blogspot.com/
http://picasaweb.google.com/itzdshtz/VanagonSyncroProject02