Author Topic: 1.9 metal head gasket upgrade,  (Read 12473 times)

Reply #15January 06, 2007, 04:30:55 am

burn_your_money

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1.9 metal head gasket upgrade,
« Reply #15 on: January 06, 2007, 04:30:55 am »
check to be sure first, its really easy to tell on a diesel. If there are 2 oil passages on the front of the block its hydro, if there is only one it is solid lifter.
Tyler

Reply #16January 06, 2007, 04:34:37 am

jtanguay

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« Reply #16 on: January 06, 2007, 04:34:37 am »
i preferred my '86 solid lifter turbo diesel... it was louder, and it was more powerful.  :(


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Reply #17January 21, 2007, 03:02:40 pm

Hillshy

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1.9 metal head gasket upgrade,
« Reply #17 on: January 21, 2007, 03:02:40 pm »
evening all, did this picture show
url=http://www.hillshy.co.uk/images/DSC00446.JPG]Picture[/url]
Hillshy T25 caravelle "Hilli" currently thrashing 1.6 td GTD engine
NOT SO FRIGGEN HILLSHY ANYMORE!
15psi of BOOST set my c'velle free

Reply #18January 26, 2007, 06:38:17 pm

vph

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1.9 metal head gasket upgrade,
« Reply #18 on: January 26, 2007, 06:38:17 pm »
Here are pics of a buddy's gasket job.  He cut a piece of metal then used silicon to seal it.  Once it began to set up he coated it with copper gasket sealer along with the gasket.  You'll have to scroll down about 5 pics.  There are some more pics of the build along with the gasket shots.

http://home.comcast.net/~ridenbug/rodswabbit.htm
'60 Bug Ragtop, 901 5spd
'93 Honda Civic

Reply #19January 26, 2007, 09:00:39 pm

jtanguay

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« Reply #19 on: January 26, 2007, 09:00:39 pm »
wow... he put the turbo in a pretty weird spot... isn't that getting a wee bit close to the brake master cylinder???  very interesting....


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Reply #20January 26, 2007, 09:18:30 pm

RabbitJockey

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1.9 metal head gasket upgrade,
« Reply #20 on: January 26, 2007, 09:18:30 pm »
Quote from: jtanguay
wow... he put the turbo in a pretty weird spot... isn't that getting a wee bit close to the brake master cylinder???  very interesting....


yeah i doubt it would hurt anything  but it is a weird spot, it works nice there though, i've seen a guy with a crossflow mk3 he used the factory exhaust manifold and just flipped it and made and adaptor but it put it in about the same spot
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81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #21January 26, 2007, 10:51:02 pm

Barry W

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1.9 metal head gasket upgrade,
« Reply #21 on: January 26, 2007, 10:51:02 pm »
Whats he using for the second filter for? Another oil filter, or is that his fuel filter?

Reply #22January 27, 2007, 06:39:37 pm

vph

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« Reply #22 on: January 27, 2007, 06:39:37 pm »
That's the fuel filter.  He just replaced it with a Mann.

Andrew, He ran out of Detroit Diesel Green for the cover. and it gives him an excuse to build it again with bigger valves.
'60 Bug Ragtop, 901 5spd
'93 Honda Civic

Reply #23January 29, 2007, 02:51:10 pm

2mAn

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1.9 metal head gasket upgrade,
« Reply #23 on: January 29, 2007, 02:51:10 pm »
Quote from: vph

Andrew, He ran out of Detroit Diesel Green for the cover. and it gives him an excuse to build it again with bigger valves.


where did he get that paint from? i love it!! i wanted to paint my block something green, but that works much better, is it high temp?

Reply #24January 29, 2007, 09:18:56 pm

vph

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1.9 metal head gasket upgrade,
« Reply #24 on: January 29, 2007, 09:18:56 pm »
It's Duplicolor Here is a link to their paint list.  It is "engine paint"    
   
DE 1618 Detroit Diesel Alpine Green

http://www.duplicolor.com/products/engine.html
'60 Bug Ragtop, 901 5spd
'93 Honda Civic

Reply #25January 29, 2007, 09:27:55 pm

vph

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« Reply #25 on: January 29, 2007, 09:27:55 pm »
2man, do you have pics of your '79?
'60 Bug Ragtop, 901 5spd
'93 Honda Civic

Reply #26January 30, 2007, 08:56:56 am

2mAn

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1.9 metal head gasket upgrade,
« Reply #26 on: January 30, 2007, 08:56:56 am »
Quote from: vph
2man, do you have pics of your '79?


yea ill send you a PM with a link

Reply #27January 31, 2007, 09:31:28 pm

vph

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« Reply #27 on: January 31, 2007, 09:31:28 pm »
Got it, that's great!
'60 Bug Ragtop, 901 5spd
'93 Honda Civic

Reply #28February 23, 2007, 05:55:10 pm

FORZZA1ST

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1.9 metal head gasket upgrade,
« Reply #28 on: February 23, 2007, 05:55:10 pm »
Hello there I am NEW to this forum and I want to say there is tons of good valuble info from some pretty knowledgeable folks.

I have a question and a tip for a 1.9 headgasket upgrade on a 1.6 td, firstly can anyone tell me after the gasket upgrade did your engine start okay in cold temps?

Here's a laugh for you here, I tried putting a TDI headgasket on a 1.6 and it worked but the preheat chamber area has differences which screws up the 1.6 in cold temp starts, the 1.9 gasket looks identical to the 1.6, YES aside from the extra 8-holes which arent an issue for 86 and up but I was just wondering if anyone can confirm any cold weather failures at all with the 1.9 gasket upgrade on the 1.6. I live in a cold climate and EVERYTHING must be in good order especially if you cant plug the bugger in

Thanx a bunch any feedback is greatly appreciated
Wakeup people diesel is better