Author Topic: Injector overflow nipple removal  (Read 5003 times)

January 08, 2023, 12:34:57 pm

33B

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Injector overflow nipple removal
« on: January 08, 2023, 12:34:57 pm »
How do you remove the injector overflow nipple?

I bent one when replacing the injector heat shields and a crack formed making it leak.
1987 Passat B2 (33B)- 1.6TD JR, Audi 80 b4 front suspension and power steering. 280mm brake discs with 54mm calipers front. Rear MK3 disc setup with golf mk5 calipers.

Reply #1January 08, 2023, 02:07:53 pm

ORCoaster

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Re: Injector overflow nipple removal
« Reply #1 on: January 08, 2023, 02:07:53 pm »
Hmm,  Never had to deal with that one.  Can't see drilling them out and replacing them either. 
time to get a new body for it.  If you need one say something as I and most others likely have a stockpile of old injectors that we could send easily. 

Just looked at your location info.  Probably not something we in the states would be able to send quickly. 
« Last Edit: January 08, 2023, 02:09:39 pm by ORCoaster »

Reply #2January 08, 2023, 05:27:32 pm

fatmobile

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Re: Injector overflow nipple removal
« Reply #2 on: January 08, 2023, 05:27:32 pm »
Since the one on the end usually gets plugged anyway.
 You could probably just weld it shut and put it on cylinder 1 or 4.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
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Reply #3January 09, 2023, 08:03:26 am

sgnimj96

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81 Scirocco 1.6D (conversion)    86 Gofl 1.6D      2003 Golf Tdi   1985 300TD

Reply #4January 09, 2023, 10:31:25 am

33B

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Re: Injector overflow nipple removal
« Reply #4 on: January 09, 2023, 10:31:25 am »
Thank you for your suggestions. Most likely i'll weld it shut.
1987 Passat B2 (33B)- 1.6TD JR, Audi 80 b4 front suspension and power steering. 280mm brake discs with 54mm calipers front. Rear MK3 disc setup with golf mk5 calipers.

Reply #5January 09, 2023, 05:40:05 pm

ORCoaster

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Re: Injector overflow nipple removal
« Reply #5 on: January 09, 2023, 05:40:05 pm »
A Zap or two from the ole electric beast and your problem is solved.  I like it. 

Reply #6January 11, 2023, 05:26:45 pm

sgnimj96

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Re: Injector overflow nipple removal
« Reply #6 on: January 11, 2023, 05:26:45 pm »
good ol' JB Weld would probably work also.    Spray it with brake cleaner and cover the whole thing.   
Unfortunately, there would be some downtime waiting for it to fully cure.
81 Scirocco 1.6D (conversion)    86 Gofl 1.6D      2003 Golf Tdi   1985 300TD