Author Topic: 1.9D Rabbit  (Read 5857 times)

Reply #15October 26, 2020, 04:23:35 am

VWrabbit317

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Re: 1.9D Rabbit
« Reply #15 on: October 26, 2020, 04:23:35 am »
  That's kind of a franken engine.
 Looks like the pump is from a 1.6 right guys?
 I haven't actually seen a 1.9 pump.

 You need to pull the intermediate shaft out and take a look at it.
 Those lines on the back of the belt are left by the I-shaft pully.
 Check the I-shaft bearings and change the seal and o-ring.
 Pull the vacuum pump to support the other end while pulling it out.

What exactly am I looking for when pulling out the I-shaft? Sounds like I’d need to pull the engine to pull the I-shaft, am I right?

EDIT: Once the timing belt is off, can I just grab the I-shaft pulley to see if there's play/movement in the shaft to tell if the bearings are bad?
« Last Edit: October 26, 2020, 06:26:49 am by VWrabbit317 »

Reply #16October 26, 2020, 09:10:38 pm

ORCoaster

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Re: 1.9D Rabbit
« Reply #16 on: October 26, 2020, 09:10:38 pm »
Can these studs be reused or is it not recommended?

Yes they can and that is why you buy them and throw those old head bolts in the can.

Reply #17October 28, 2020, 09:45:32 pm

fatmobile

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Re: 1.9D Rabbit
« Reply #17 on: October 28, 2020, 09:45:32 pm »
 You can pull the vacuum pump and support/guide that end
 while you pull it out from the other end far enough to take a peek.

 There isn't normally any side to side play.
 The bearing chips out in pieces.
 Easy to see with the shaft pulled out a little ways.
 And yes you have to at least lower that end of the engine very far to replace those bearings.
 I prefer to pull the engine to change the I-shaft bearings.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.