Author Topic: AAZ 2 stage injectors? Anyone explain?  (Read 4205 times)

May 28, 2006, 03:25:46 pm

Baxter

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AAZ 2 stage injectors? Anyone explain?
« on: May 28, 2006, 03:25:46 pm »
I just had a search of the old topics and Im struggling to find an explanation.
Can anyone explain the 2 stage injectors fitted to the AAZ? Someone said it was 2 springs inside? How do you test them? What are the benefits/pitfalls?
Basically, Im just looking for a bit of a description, someone asked me the other day and I couldn't answer, I said I didn't know but would try to find out for them, so here I am!

Reply #1June 01, 2006, 04:14:38 pm

Baxter

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AAZ 2 stage injectors? Anyone explain?
« Reply #1 on: June 01, 2006, 04:14:38 pm »
No one?

Reply #2June 02, 2006, 06:38:35 am

QuickTD

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AAZ 2 stage injectors? Anyone explain?
« Reply #2 on: June 02, 2006, 06:38:35 am »
Quoting myself from another post,

Quote
The 2 spring injectors are pretty simple. At low flow levels (idle and light load) the injector operates on the primary spring in the same manner as a conventional injector. As injected quantity increases, pintle lift increases and the pintle contacts a second, heavier spring (through a shim) that increases the pressure needed to further lift the pintle. As a result, at high loads and throttle settings the injection pressure increases.


 The advantages of the 2 spring setup are, quieter operation under light load, better atomization under heavy load. Proper testing involves equipment that can measure pressure at a given flow rate, these machines are beginning to show up in diesel injection shops in north america. For our purposes, I think it's safe to just not disturb the setting of the second stage spring and just adjust the breaking pressure of the first stage when changing nozzles.

Reply #3June 02, 2006, 11:38:44 am

Hey

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AAZ 2 stage injectors? Anyone explain?
« Reply #3 on: June 02, 2006, 11:38:44 am »
You will find your answer there: (toward the end)


http://vwdiesel.net/phpBB/viewtopic.php?t=3983
Jetta 96, VG-mTDi/hybride td, 20psi, IC, 10mm camplate de tdi, .205 et CTN