Fixmyvw.com

Author Topic: Custom intake for AAZ  (Read 2929 times)

January 02, 2013, 12:17:55 am

scottcoreyv

  • Newbie

  • Offline
  • *

  • 5
Custom intake for AAZ
« on: January 02, 2013, 12:17:55 am »
This is the intake I built for my 97 golf. It made made a significant increase in power and reduced egts.



Reply #1January 02, 2013, 12:53:05 am

alex17young

  • Guest
Re: Custom intake for AAZ
« Reply #1 on: January 02, 2013, 12:53:05 am »
Looks like a good setup!

Reply #2January 02, 2013, 07:56:14 am

burn_your_money

  • Global Moderator
  • Veteran

  • Offline
  • ****

  • 8999
  • Personal Text
    Bright, On
Re: Custom intake for AAZ
« Reply #2 on: January 02, 2013, 07:56:14 am »
Your turbo still fits fine?
Tyler

Reply #3January 02, 2013, 11:21:49 am

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Custom intake for AAZ
« Reply #3 on: January 02, 2013, 11:21:49 am »
Your turbo still fits fine?

its obviously low mounted..

or photo shopped..

idk how well it would flow either..

mk3 intakes are known to be quite restrictive..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #4January 03, 2013, 03:53:06 am

shorttimer

  • Junior

  • Offline
  • **

  • 121
Re: Custom intake for AAZ
« Reply #4 on: January 03, 2013, 03:53:06 am »
Would you mind going a little (lot) more into the "I made it" part? Scavenged some parts off something else. Looks cool. Details please.

Reply #5January 03, 2013, 06:35:26 am

Alcaid

  • Veteran

  • Offline
  • ***

  • 549
Re: Custom intake for AAZ
« Reply #5 on: January 03, 2013, 06:35:26 am »
Looks like a mix of ABA intake manifold and the original AAZ
'03 VW Golf PD130 4Motion Highline
'10 VW Passat 1.6TDI Highline
'83 VW Jetta 1.6TD, 11mm pump, H-beam rods, girdle, fully reworked AAZ head +++ Going Compound ;)

Reply #6January 03, 2013, 08:02:14 am

TylerDurden

  • Veteran

  • Offline
  • ***

  • 1502
  • Personal Text
    I have a VW problem.
Re: Custom intake for AAZ
« Reply #6 on: January 03, 2013, 08:02:14 am »
Is the hood gonna close?

Reply #7January 03, 2013, 10:45:37 am

rallydiesel

  • Veteran

  • Offline
  • ***

  • 1880
Re: Custom intake for AAZ
« Reply #7 on: January 03, 2013, 10:45:37 am »
So it goes from a single plenum, to short runners, to small plenum and back to short runners? How do you know it made an increase in power? Dyno results? Props for trying something new.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #8January 03, 2013, 03:11:14 pm

CrazyAndy

  • Veteran

  • Offline
  • ***

  • 739
Re: Custom intake for AAZ
« Reply #8 on: January 03, 2013, 03:11:14 pm »
That looks like a mess.  The original remnant of the AAZ manifold plenum would cause turbulence from the ABA manifold part, eliminating any add on benefit to the MK3 ABA manifold.  It would be better if the runners just fed into the head instead of going into another plenum.  If the dyno/test numbers prove me otherwise, however, then okay.  Still skeptical.


Reply #9January 04, 2013, 12:26:57 am

scottcoreyv

  • Newbie

  • Offline
  • *

  • 5
Re: Custom intake for AAZ
« Reply #9 on: January 04, 2013, 12:26:57 am »
The intake just fits under the hood. It is mainly ABA 2.0 intake with most of its holes welded up. I ran it with a schwitzer s1b turbo that was low hung. I drove with this setup for 2 years but never put it on a dyno. The main benefit that i found was a reduction in smoke, reduced egts and the car would not bog as much before it hit boost. Towing up hills the car would never go above 1200F.
« Last Edit: January 04, 2013, 12:28:47 am by scottcoreyv »

Reply #10January 04, 2013, 10:34:14 am

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Custom intake for AAZ
« Reply #10 on: January 04, 2013, 10:34:14 am »
The intake just fits under the hood. It is mainly ABA 2.0 intake with most of its holes welded up. I ran it with a schwitzer s1b turbo that was low hung. I drove with this setup for 2 years but never put it on a dyno. The main benefit that i found was a reduction in smoke, reduced egts and the car would not bog as much before it hit boost. Towing up hills the car would never go above 1200F.

guarantee if you would have used just the ABA manifold, with a different flange welded on, it would have been much better than scabbing a whole intake manifold onto the side of the stock plenum..

congrats for building something different, but i think it could have been gone about ENTIRELY different..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

 

S-PAutomotive.com