Author Topic: Decision time - set of new AAZ pistons and rings  (Read 4460 times)

November 04, 2012, 01:21:42 pm

Gizmoman

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    AAZ 1.9, HE 200 Turbo, 82 Vanagon, AAP 5 speed
Decision time - set of new AAZ pistons and rings
« on: November 04, 2012, 01:21:42 pm »
1.9 AAZ rebuild - one size over pistons and rings. It's time to get these here so I can get the block bored.

I'm about to pull the trigger on four new pistons and rings - .5 mm oversize.
Here are the two choices:
1. http://www.partsplaceinc.com/products/product-detail.aspx?keyword=VW+Turbo+Diesel+oversize+piston+set+28-198-81&s=88&&sku=20614
OR
2. http://www.hansautoparts.com/19AAZPistons5mm.aspx
If I go with choice #2, I need to buy some quality rings as well. So far I haven't been able to find . 5 mm oversize Gotze.

Please, this is not a request to start bashing Proth - I'd simply like to know what "you" would choose and why.

Also, if anyone has a link to purchase the oversize Gotze rings, I'd appreciate it. I can find them at Autohaus but they are listed as "TDI" rings - don't know if there's a difference.
« Last Edit: November 04, 2012, 01:26:36 pm by Gizmoman »
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #1November 04, 2012, 01:35:23 pm

RustyCaddy

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Re: Decision time - set of new AAZ pistons and rings
« Reply #1 on: November 04, 2012, 01:35:23 pm »
These are on the boards FS:

http://www.vwdiesel.net/forum/index.php?topic=32319.0

not mine or anyone i know

Reply #2November 04, 2012, 01:39:51 pm

libbydiesel

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Re: Decision time - set of new AAZ pistons and rings
« Reply #2 on: November 04, 2012, 01:39:51 pm »
The ones at pPartsPlace don't say they are VW.  Smart money says they're Arco anyway...

Reply #3November 04, 2012, 01:56:57 pm

Gizmoman

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Re: Decision time - set of new AAZ pistons and rings
« Reply #3 on: November 04, 2012, 01:56:57 pm »
Thanks for the heads up on the ones from CrazyAndy - he's a veteran member on this board so that's a good start.
I just PM'd him to ask if they are from Hans Diesel as the price and looks suggest they are. Not that that's a bad thing necessarily - just want to know.
I have heard the Hans pistons are OK but also that the pins are thinner and maybe not as tight as they should be in a new piston (slide right out).
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #4November 04, 2012, 01:58:35 pm

Gizmoman

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Re: Decision time - set of new AAZ pistons and rings
« Reply #4 on: November 04, 2012, 01:58:35 pm »
Quote
Smart money says they're Arco anyway...
Is Arco good or not so good?
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #5November 04, 2012, 08:40:53 pm

libbydiesel

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Re: Decision time - set of new AAZ pistons and rings
« Reply #5 on: November 04, 2012, 08:40:53 pm »
Arco are the pistons that prothe/hansdiesel sells. 

Reply #6November 04, 2012, 08:45:36 pm

burn_your_money

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Re: Decision time - set of new AAZ pistons and rings
« Reply #6 on: November 04, 2012, 08:45:36 pm »
Prothe's rings are also junk (from what I've read)
Tyler

Reply #7November 04, 2012, 08:58:02 pm

Gizmoman

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Re: Decision time - set of new AAZ pistons and rings
« Reply #7 on: November 04, 2012, 08:58:02 pm »
Andrew and I are setting up the deal - he's put excellent rings on 'em and I hope to use my pins as I've heard Proth's are thin. Hopefully mine will fir nice and snug.

I spent hours reading all the Prothe perspectives and it's not hard to find all over the forums.

This isn't an IP, timing belt or a head and I simply can't seem to find quality pistons in the .50 mm OS. Even when I did find stock ones, they were crazy expensive and I'd need to pay VAT on top of that.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #8November 04, 2012, 09:06:03 pm

libbydiesel

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Re: Decision time - set of new AAZ pistons and rings
« Reply #8 on: November 04, 2012, 09:06:03 pm »
Andrew and I are setting up the deal - he's put excellent rings on 'em and I hope to use my pins as I've heard Proth's are thin.

Just to be clear, when you say Andrew you mean CrazyAndyMike.
« Last Edit: November 05, 2012, 06:30:38 am by theman53 »

Reply #9November 05, 2012, 06:02:11 am

Gizmoman

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Re: Decision time - set of new AAZ pistons and rings
« Reply #9 on: November 05, 2012, 06:02:11 am »
Correct, CrazyAndyMike.
« Last Edit: November 05, 2012, 06:31:00 am by theman53 »
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #10November 05, 2012, 05:33:14 pm

Gizmoman

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Re: Decision time - set of new AAZ pistons and rings
« Reply #10 on: November 05, 2012, 05:33:14 pm »
Ok, Just got a reply from an Ebay listing for a set of "original" VW pistons and rings.
I made an offer (several days ago)of 500 and they responded with 600 (dropped 50 bucks off)
Here's the link http://www.ebay.com/itm/360496744908?item=360496744908&autorefresh=true.

I'm going to stick with CrazyAndy's listing. Not only because I already told him I would, but I think the good rings he's got on them, not to mention the price, is the best way to go.

BTW, I appreciate folks correcting me when I make mistakes but I am referring to the seller as "CrazyAndy" because that's the name he has listed on the post in the for sale section.

If I'm missing something, please continue to correct me.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #11November 05, 2012, 06:04:05 pm

theman53

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Re: Decision time - set of new AAZ pistons and rings
« Reply #11 on: November 05, 2012, 06:04:05 pm »
Its fine to call him crazy andy, but some were saying andrew, so it was confusing. I just edited it for fun as he is also CrazyMike

Reply #12November 07, 2012, 02:09:01 pm

RockOcean

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Re: Decision time - set of new AAZ pistons and rings
« Reply #12 on: November 07, 2012, 02:09:01 pm »
Just a reminder that using prothe pistons could put your piston protrusion in the 1 notch "hard to find" head gasket range or lower as it did for me. So I suggest following the wise words of LibbyDiesel if you have not thought about this already:

Quote
The reason your piston protrusion is too small is probably because oversize pistons typically move the wristpin bore closer to the crown in anticipation of having the deck resurfaced at the same time as boring.  If you don't have the deck surface milled the same distance that the pin is moved to the crown, the protrusion will change.  I would pull the rotating assembly and return the block to the machine shop telling them how much to mill off the deck to have the protrusion solidly land right in the middle of the range for the 2-notch gasket. 

As an aside, to avoid that predicament when I am rebuilding an engine, I measure the protrusion of the old pistons first.  Then I pull the assembly and measure the wrist pin to crown height of the old pistons.  I then measure the wrist pin to crown height of the new pistons and do the math necessary to tell the machinist how much to trim the deck while I am having them bore the cylinders.  That saves considerable time (and possibly TTY fasteners) and results in the protrusion I want.

Reply #13November 07, 2012, 06:14:02 pm

Gizmoman

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Re: Decision time - set of new AAZ pistons and rings
« Reply #13 on: November 07, 2012, 06:14:02 pm »
Great advice - thanks!

I didn't measure the deck height before I removed the old ones - should I reinstall and measure as a point of reference (gasket was 3 notch)?

What are your thoughts on the ebay pistons VS the Arcos?
I've got so much invested at this point, I'm feeling a bit queasy about putting the Arcos in.
I will buy them cause I already said I would but I can always re-sell em if I have to ;D

Your perspective would be appreciated.
Jim W - 82 Vanagon Westy - AAZ 1.9, Mild head port, Cummins Holset HE200WE turbo, Frozen Boost WAIC, 10" Charge-pipe intake, Ball bearing IM shaft, Giles Pump, 215/70R16, AAP 5 speed Trans. 22 lbs max boost

Reply #14November 08, 2012, 12:12:44 pm

RockOcean

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Re: Decision time - set of new AAZ pistons and rings
« Reply #14 on: November 08, 2012, 12:12:44 pm »
No worries - I am pretty new to the AAZ motor game so I don't have that much experience, but I guess more so then others since I was forced to rebuild my motor away from home. I would say that you got a really good deal from CrazyAndy, he actually helped me out a lot buy selling me the much needed valve cover for a great price. I bought my pistons directly from Prothe or Hans Auto and wanted to run GOETZE rings but could not find them anywhere in the US. I ended up going with Grant Rings which my brother was able to obtain.  I gotta run to work, but good luck with your rebuild :- )
« Last Edit: November 08, 2012, 01:48:36 pm by RockOcean »