Author Topic: Easy head gasket question  (Read 4258 times)

May 09, 2012, 01:33:21 pm

1slowvw

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Easy head gasket question
« on: May 09, 2012, 01:33:21 pm »
Hello folks, I'm back from a long diesel hiatus (although I was a pretty hard core lurker on the site before).
I'm preparing to re-assembly an AAZ I had put together years ago that has recently come back to me. Unfortunately I'm hours away from a torque wrench and the car. I do however have the motor here, a new head gasket and bolts.
What I'm wondering it will it hurt it to put the head on with the bolts snug and let it sit for a few days until I get home to torque it down to spec.

I can't see this hurting the gasket but I figured I would ask the pro's first. Assuming this is still where the north american IDI pro's lounge about.


Reply #1May 10, 2012, 08:55:48 pm

CrazyAndy

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Re: Easy head gasket question
« Reply #1 on: May 10, 2012, 08:55:48 pm »
Since they're single-use bolts I wouldn't risk it.  If it's dust getting into the cylinders you're worried about, I'd suggest just laying some blue painters tape over the deck if it's clean enough.  It won't leave any residue on the sealing surface.


Reply #2May 10, 2012, 10:31:58 pm

JamesT

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Re: Easy head gasket question
« Reply #2 on: May 10, 2012, 10:31:58 pm »
I'd go for it. Just make sure you snug them to a lot less than torque spec. Just enough to keep the head on. They're one use only bolts because they stretch when torqued. Not torquing them means no stretch.
93 Golf - AAZ with some fueling
78 Rabbit - 1.5 DIESEL (finally)
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Reply #3May 11, 2012, 04:40:16 am

theman53

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Re: Easy head gasket question
« Reply #3 on: May 11, 2012, 04:40:16 am »
I wouldn't put it on. For no other reason than the torque settings are not only to clamp the head on but they are even so it doesn't warp. If you feel confident to put it on evenly then no harm done, but I don't even store my heads laying flat just in case of warpage.

Reply #4May 11, 2012, 12:23:25 pm

745 turbogreasel

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Re: Easy head gasket question
« Reply #4 on: May 11, 2012, 12:23:25 pm »
Unless the head is wet, I don't see the difference between waiting 30 seconds or 30,000.

Reply #5May 11, 2012, 12:40:37 pm

R.O.R-2.0

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Re: Easy head gasket question
« Reply #5 on: May 11, 2012, 12:40:37 pm »
I'd go for it. Just make sure you snug them to a lot less than torque spec. Just enough to keep the head on. They're one use only bolts because they stretch when torqued. Not torquing them means no stretch.

im with James...

GO FOR IT..

i have a set of WASTED head bolts that i use EXACTLY for this purpose.. i have 11mm, 12mm, and 16v head bolts, all used..

they are more used as TOOLS now, rather than fasteners..

i would just set the head on, and tighten the bolts hand tight with the triple square bit..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #6May 12, 2012, 12:42:04 am

JamesT

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Re: Easy head gasket question
« Reply #6 on: May 12, 2012, 12:42:04 am »
How could a head not torqued fully sitting on the surface on which it was made to mate to warp?  ??? If these heads were that susceptible to damage, they probably wouldn't stand for 30 years of heat cycles and hammering.
And I don't store my heads flat either, but not for fear of warpage, but because I don't want it to sit on a valve.
93 Golf - AAZ with some fueling
78 Rabbit - 1.5 DIESEL (finally)
[(+)===o===(+)]
 (++\==o==/++)

Reply #7May 12, 2012, 06:21:30 am

92EcoDiesel Jetta

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Re: Easy head gasket question
« Reply #7 on: May 12, 2012, 06:21:30 am »
How could a head not torqued fully sitting on the surface on which it was made to mate to warp?  ??? If these heads were that susceptible to damage, they probably wouldn't stand for 30 years of heat cycles and hammering.
And I don't store my heads flat either, but not for fear of warpage, but because I don't want it to sit on a valve.

x2. some people are just neurotic lol

Reply #8May 12, 2012, 11:11:10 am

R.O.R-2.0

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Re: Easy head gasket question
« Reply #8 on: May 12, 2012, 11:11:10 am »
How could a head not torqued fully sitting on the surface on which it was made to mate to warp?  ??? If these heads were that susceptible to damage, they probably wouldn't stand for 30 years of heat cycles and hammering.
And I don't store my heads flat either, but not for fear of warpage, but because I don't want it to sit on a valve.

its not possible for the head to warp, when its sitting on the deck its supposed to mate to..

you have to get these heads REALLY HOT to warp them.

and with the head bolts barely more than hand tight, the engine isnt going to be over heating, or running for that matter..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #9May 12, 2012, 01:54:45 pm

theman53

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Re: Easy head gasket question
« Reply #9 on: May 12, 2012, 01:54:45 pm »
Do what you want. My machinist said never to put your head flat unless it was torqued down to it. Metals bend, especially if let sit over time. Me and my luck, I try to do everything the machinist says. Not because it will happen everytime, but I don't want to be the 1 in 1,000

Reply #10May 12, 2012, 02:14:00 pm

745 turbogreasel

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Re: Easy head gasket question
« Reply #10 on: May 12, 2012, 02:14:00 pm »
I'm gonna go put all my warped heads upside-down ;D

Reply #11May 14, 2012, 12:32:58 pm

smutts

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Re: Easy head gasket question
« Reply #11 on: May 14, 2012, 12:32:58 pm »
Run flat out, there must be something like 2500 psi plus in those cylinders, (no I don't know the exact figure), if that head will stand up to that then how the hell will it warp laid flat????
The reason head gaskets blow due to the wrong tightening order is that the gasket can't flatten out properly and buckles, not that the head is cast out of cheese. But then again I put my shoe on the wrong foot this morning. ;)

Reply #12May 18, 2012, 09:29:03 am

clbanman

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Re: Easy head gasket question
« Reply #12 on: May 18, 2012, 09:29:03 am »
Metal can stress relieve and move just sitting for a length of time.   Mind you this tends to me more shortly after some type of process application (welding, machining, etc.).   We have actually done CMM measurements and other verifications on our frames showing this taking place.  For most of the heads we are discussing, they have gone through heat cycling and enough time that the effect is probably minimal, but for example, if the heads were freshly milled, there would be potential for this to happen.   Would it be enough to cause head gasket problems?   That I can't say for sure.

Another example:  my boss (in a previous job he had) produced large steel castings that needed to be stress relieved prior to machining.   They did vibratory stress relieving but found that just putting the castings outside for about a year accomplished the same purpose.
« Last Edit: May 18, 2012, 09:32:17 am by clbanman »
Calvin
91 VW Golf 1.6NA 5spd