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Author Topic: giles rebuilt my vanagon IP  (Read 7139 times)

November 10, 2011, 09:59:44 am

motomike33y

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giles rebuilt my vanagon IP
« on: November 10, 2011, 09:59:44 am »
Just got it back, looking forward to installing and trying it this weekend.  will report on initial impressions when I get it up and going.


82 vanagon 1.6 waiting rebuild
81 jetta w/dasher 1.5 engine
91 jetta w/ 85 golf 1.6 NA- work in progress           suzuki samurai hardtop that may someday be diesel
2012 golf tdi

Reply #1November 12, 2011, 11:03:20 am

the caveman

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Re: giles rebuilt my vanagon IP
« Reply #1 on: November 12, 2011, 11:03:20 am »
When i uprated from the 1.7 KY to a 1.9 1Y I had Giles do my IP . Truck ran great, as much power as a 1.6 turbo with more torque, little smoke and around 28 mpg [all with my foot buried in it most of the time]
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #2November 12, 2011, 07:08:36 pm

Toby

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Re: giles rebuilt my vanagon IP
« Reply #2 on: November 12, 2011, 07:08:36 pm »
Wow. 28 mpg from a diesel pickup is pretty bad.

Reply #3November 12, 2011, 10:23:42 pm

the caveman

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Re: giles rebuilt my vanagon IP
« Reply #3 on: November 12, 2011, 10:23:42 pm »
to be more precise-
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #4November 13, 2011, 01:08:15 am

Toby

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Re: giles rebuilt my vanagon IP
« Reply #4 on: November 13, 2011, 01:08:15 am »
Keeping up just fine. The Vanagen diesel that I had got closer to 40.

Reply #5November 20, 2011, 06:23:15 pm

motomike33y

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Re: giles rebuilt my vanagon IP
« Reply #5 on: November 20, 2011, 06:23:15 pm »
got the ip in, but had timing issues as noted in another thread.  got it together now, so just need to get the lines hooked up, get power to it, etc.  should be able to do it this next weekend
82 vanagon 1.6 waiting rebuild
81 jetta w/dasher 1.5 engine
91 jetta w/ 85 golf 1.6 NA- work in progress           suzuki samurai hardtop that may someday be diesel
2012 golf tdi

Reply #6November 27, 2011, 09:30:13 pm

motomike33y

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Re: giles rebuilt my vanagon IP
« Reply #6 on: November 27, 2011, 09:30:13 pm »
got it on, got the timing sorted out so it will start, but still need to do some fine-tuning as it has to turn over several time before it starts.  probably some more work next weekend before it goes on it's first road test drive.  seems to run smooth
82 vanagon 1.6 waiting rebuild
81 jetta w/dasher 1.5 engine
91 jetta w/ 85 golf 1.6 NA- work in progress           suzuki samurai hardtop that may someday be diesel
2012 golf tdi

Reply #7November 28, 2011, 03:08:08 pm

stewardc

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Re: giles rebuilt my vanagon IP
« Reply #7 on: November 28, 2011, 03:08:08 pm »
got it on, got the timing sorted out so it will start, but still need to do some fine-tuning as it has to turn over several time before it starts.  probably some more work next weekend before it goes on it's first road test drive.  seems to run smooth

Let me know how you fix the starting issue. I'm having the same problem.

Reply #8December 04, 2011, 09:36:51 pm

motomike33y

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Re: giles rebuilt my vanagon IP
« Reply #8 on: December 04, 2011, 09:36:51 pm »
still having problems, will have to start looking at my glow-plugs, etc.  thought I could fiddle with timing but haven't been able to get it firing w/cooler temps
82 vanagon 1.6 waiting rebuild
81 jetta w/dasher 1.5 engine
91 jetta w/ 85 golf 1.6 NA- work in progress           suzuki samurai hardtop that may someday be diesel
2012 golf tdi

Reply #9December 13, 2011, 07:10:09 pm

Toby

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Re: giles rebuilt my vanagon IP
« Reply #9 on: December 13, 2011, 07:10:09 pm »
What is the compression on this motor?

Reply #10December 14, 2011, 07:30:34 pm

motomike33y

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Re: giles rebuilt my vanagon IP
« Reply #10 on: December 14, 2011, 07:30:34 pm »
haven't checked it in a couple years, but haven't driven it much either during that time.  before I do too much more, I'm hooking up pimped glow-plug set-up, then I should go back to basics and check compression, etc. to see if I have any unsuspected issues(plus it will be easier hooking up glow-plugs if I take lines off, etc.)  thanks for question
82 vanagon 1.6 waiting rebuild
81 jetta w/dasher 1.5 engine
91 jetta w/ 85 golf 1.6 NA- work in progress           suzuki samurai hardtop that may someday be diesel
2012 golf tdi

Reply #11December 14, 2011, 07:43:46 pm

motomike33y

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Re: giles rebuilt my vanagon IP
« Reply #11 on: December 14, 2011, 07:43:46 pm »
As a side note, it started easily and ran well this summer before IP stated leaking, so no reason to check compression
82 vanagon 1.6 waiting rebuild
81 jetta w/dasher 1.5 engine
91 jetta w/ 85 golf 1.6 NA- work in progress           suzuki samurai hardtop that may someday be diesel
2012 golf tdi

Reply #12December 14, 2011, 07:56:41 pm

R.O.R-2.0

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Re: giles rebuilt my vanagon IP
« Reply #12 on: December 14, 2011, 07:56:41 pm »
As a side note, it started easily and ran well this summer before IP stated leaking, so no reason to check compression

my audi would start perfectly fine in the summer, and it had ~200 psi compression..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #13December 14, 2011, 11:28:53 pm

Toby

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Re: giles rebuilt my vanagon IP
« Reply #13 on: December 14, 2011, 11:28:53 pm »
They almost never start well at 200 psi, however, it is quite easy to get an erroneously low reading if the motor is not hot and you do not have a good charger on the battery. They do start OK in summer at 250 and sometimes 225.

Reply #14December 15, 2011, 12:49:51 pm

motomike33y

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Re: giles rebuilt my vanagon IP
« Reply #14 on: December 15, 2011, 12:49:51 pm »
this weekend my plan isto take out the injectors, check compression, verify TDC w/my flywheel marking, check glowplugs, and wire up 'pimped' system, then put things back together and see how it works-assuming the weather cooperates, etc.  compression had been 400+ if I recall my last checking 2 years ago
82 vanagon 1.6 waiting rebuild
81 jetta w/dasher 1.5 engine
91 jetta w/ 85 golf 1.6 NA- work in progress           suzuki samurai hardtop that may someday be diesel
2012 golf tdi

 

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