Author Topic: Adding a Racor filter.. a few questions?  (Read 6811 times)

September 15, 2011, 04:00:03 pm

R.O.R-2.0

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Adding a Racor filter.. a few questions?
« on: September 15, 2011, 04:00:03 pm »
ok, so im adding a SMALL racor filter to the fuel system of my rabbit..

its rated for 15 GPH with a suction, not pressure fed.. its got a clear water separator bowl, and a 2 micron filter head, so that should go nicely with the stock filter as a pre-filter.. the main 15 micron filter should keep most of the junk out of the Racor, right? my dad said the elements are about 40 bucks to replace, so i dont wanna have too high of service intervals..

http://www.parker.com/portal/site/PARKER/menuitem.7100150cebe5bbc2d6806710237ad1ca/?vgnextoid=f5c9b5bbec622110VgnVCM10000032a71dacRCRD&vgnextfmt=EN&vgnextdiv=&vgnextcatid=2551&vgnextcat=120A+SERIES+FUEL+FILTER%2FWATER+SEPARATORS&Wtky=FILTERS

will a 15 GPH filter keep up with the demands of our fuel pumps? it should be pretty darn close to the right size, shouldnt it?

im thinking about pressure feeding both filters also, since 2 filters will most likely have alot more restriction than one unit..
« Last Edit: September 16, 2011, 10:12:47 am by R.O.R-2.0 »
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #1September 15, 2011, 07:29:45 pm

DieselBalz

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Re: Adding a Racor filter.. a few questions?
« Reply #1 on: September 15, 2011, 07:29:45 pm »
Im curious as to why youre doin this. What added benefit are ya shootin for?

Reply #2September 15, 2011, 11:07:02 pm

mystery3

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Re: Adding a Racor filter.. a few questions?
« Reply #2 on: September 15, 2011, 11:07:02 pm »
Less pump wear and injector wear I'm assuming. Also good if you want to run "alternative" fuels, wvo, wmo, homebrew bio, some red diesel you siphoned out of something somewhere or other etc.

Reply #3September 16, 2011, 12:28:49 am

745 turbogreasel

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Re: Adding a Racor filter.. a few questions?
« Reply #3 on: September 16, 2011, 12:28:49 am »
They also get out all the water.
try these guys for replacement elements
http://stores.ebay.com/pbtxxxs-wholesale

May of the filter housings have provision for a restriction gauge or warning light switch.
15 GPH, how bad of mileage is the worst you've ever  got?
« Last Edit: September 16, 2011, 12:31:31 am by 745 turbogreasel »

Reply #4September 16, 2011, 06:01:03 am

the caveman

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Re: Adding a Racor filter.. a few questions?
« Reply #4 on: September 16, 2011, 06:01:03 am »
Every time i have tried to gang fuel filters, I've problems; either one clogging sooner than expected and then needing to do a filter service way before I had anticipated, or the pump forcing to pull fuel through 2 filters. Just use the Racor on it's own
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #5September 16, 2011, 08:30:22 am

R.O.R-2.0

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Re: Adding a Racor filter.. a few questions?
« Reply #5 on: September 16, 2011, 08:30:22 am »
Every time i have tried to gang fuel filters, I've problems; either one clogging sooner than expected and then needing to do a filter service way before I had anticipated, or the pump forcing to pull fuel through 2 filters. Just use the Racor on it's own
the racor is a 2 micron element, and is about 25% of the size of the original filter..

i wanted to retain the original filter as a kind of pre-filter if you will..

anyways, i have a place for a vacuum gauge, and i was thinking of installing one anyways.

and the other thing i was thinking of doing, was adding a lift pump. i had one on my other car, and it DID help out, but i had a compromised pump..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #6September 16, 2011, 08:33:27 am

R.O.R-2.0

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Re: Adding a Racor filter.. a few questions?
« Reply #6 on: September 16, 2011, 08:33:27 am »
Im curious as to why youre doin this. What added benefit are ya shootin for?
Less pump wear and injector wear I'm assuming. Also good if you want to run "alternative" fuels, wvo, wmo, homebrew bio, some red diesel you siphoned out of something somewhere or other etc.

exactly.. my pump was rebuilt NOT LONG ago, same deal with the injectors.

i just want to make them last as long as possible.. i always lube my diesel, so i figure i might as well make it spotless clean too..

im surprised more people arent running some sort of racor filter on there Giles equipped vehicles.. i would be if i just dropped $1200 on a fuel pump..

my favorite part of the racor, is you can get water-block elements... THEY HOLD THE WATER IN THE BOWL.

thats the other thing i like about it, theres a clear bowl that you can just look at to see if its contaminated, or to see what color fuel im running  ;D
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #7September 16, 2011, 08:41:49 am

the caveman

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Re: Adding a Racor filter.. a few questions?
« Reply #7 on: September 16, 2011, 08:41:49 am »
Every time i have tried to gang fuel filters, I've problems; either one clogging sooner than expected and then needing to do a filter service way before I had anticipated, or the pump forcing to pull fuel through 2 filters. Just use the Racor on it's own
the racor is a 2 micron element, and is about 25% of the size of the original filter..

i wanted to retain the original filter as a kind of pre-filter if you will..

anyways, i have a place for a vacuum gauge, and i was thinking of installing one anyways.

and the other thing i was thinking of doing, was adding a lift pump. i had one on my other car, and it DID help out, but i had a compromised pump..

If it was me, and for some reason I felt I needed to put an extra filter, I would use a much larger one than the one you wanted to use. If going to a 2 micron like you want, I would go with  something at least twice the size of the original one.
Maybe with a small lift pump you can overcome the restriction from using 2 filters, but I think that's using a bandaid to cover a bigger issue.Personally if a finer filter was needed I would just use one, larger capacity ,larger cartridge unit. Think about it, a 2 micron will clog 4 times faster than  a 10 micron, there fore if it's 4 times larger , it will not clog sooner than the 10
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #8September 16, 2011, 08:51:42 am

the caveman

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Re: Adding a Racor filter.. a few questions?
« Reply #8 on: September 16, 2011, 08:51:42 am »
Just to add another 2 cents. I think it may come down to 2 things, luck and lubrication. A case in point. I took apart the IP from  an AHU with 430,000 kms from which I knew both previous owners. Just had regular maintainence, 95% highway . The last 100,000 kms was run with a 2 tank VO system. The person who had it with the VO conversion wasn't always sure of the WVO quality and had to change the VO filter [which was a early spin on VW diesel filter] a couple times early on, but then went the last 1 1/2 years on the same diesel and VO filters. Even though it ran fine, we took apart the pump before using it on my car and expected to see all kinds gunk ,corrosion etc. Well other than a small brownish film , and a small groove at the input shaft,there was no wear.
 I would think that the VW filter and regular pump lube additives  [in my case ,clean filtered VO]will let the pump live a long life
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #9September 16, 2011, 08:52:42 am

R.O.R-2.0

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Re: Adding a Racor filter.. a few questions?
« Reply #9 on: September 16, 2011, 08:52:42 am »
Every time i have tried to gang fuel filters, I've problems; either one clogging sooner than expected and then needing to do a filter service way before I had anticipated, or the pump forcing to pull fuel through 2 filters. Just use the Racor on it's own
the racor is a 2 micron element, and is about 25% of the size of the original filter..

i wanted to retain the original filter as a kind of pre-filter if you will..

anyways, i have a place for a vacuum gauge, and i was thinking of installing one anyways.

and the other thing i was thinking of doing, was adding a lift pump. i had one on my other car, and it DID help out, but i had a compromised pump..

If it was me, and for some reason I felt I needed to put an extra filter, I would use a much larger one than the one you wanted to use. If going to a 2 micron like you want, I would go with  something at least twice the size of the original one.
Maybe with a small lift pump you can overcome the restriction from using 2 filters, but I think that's using a bandaid to cover a bigger issue.Personally if a finer filter was needed I would just use one, larger capacity ,larger cartridge unit. Think about it, a 2 micron will clog 4 times faster than  a 10 micron, there fore if it's 4 times larger , it will not clog sooner than the 10

ok, well, im out $0 for what i did, and im gonna see how it works..

i imagine i will be taking it off before too long. i only have one replacement element..

my dad brought the filter home from alaska for me. so, like i said, im not out anything for this filter.

eventually, i will probably do like you say, and get rid of both filters, and use one big racor.. im gonna keep my eye open for a bigger unit.
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #10September 16, 2011, 08:54:06 am

R.O.R-2.0

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Re: Adding a Racor filter.. a few questions?
« Reply #10 on: September 16, 2011, 08:54:06 am »
Just to add another 2 cents. I think it may come down to 2 things, luck and lubrication. A case in point. I took apart the IP from  an AHU with 430,000 kms from which I knew both previous owners. Just had regular maintainence, 95% highway . The last 100,000 kms was run with a 2 tank VO system. The person who had it with the VO conversion wasn't always sure of the WVO quality and had to change the VO filter [which was a early spin on VW diesel filter] a couple times early on, but then went the last 1 1/2 years on the same diesel and VO filters. Even though it ran fine, we took apart the pump before using it on my car and expected to see all kinds gunk ,corrosion etc. Well other than a small brownish film , and a small groove at the input shaft,there was no wear.
 I would think that the VW filter and regular pump lube additives  [in my case ,clean filtered VO]will let the pump live a long life

like i said, im religious about lubing my fuel..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #11September 17, 2011, 12:10:00 am

rabbitman

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Re: Adding a Racor filter.. a few questions?
« Reply #11 on: September 17, 2011, 12:10:00 am »
I really doubt 15 gph is enough, isn't the flow at idle something like a liter a minute??
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #12September 17, 2011, 10:04:14 am

R.O.R-2.0

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Re: Adding a Racor filter.. a few questions?
« Reply #12 on: September 17, 2011, 10:04:14 am »
I really doubt 15 gph is enough, isn't the flow at idle something like a liter a minute??

the return line will barely fill a quart jug in a couple minutes..

i installed the filter, and the car still has the same amount of power, and the fuel line doesnt get air bubbles from high vacuum when the engine is revved up..

i kinda expected it to have less power, but it doesnt, it still flies..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #13September 17, 2011, 11:07:26 am

rabbitman

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Re: Adding a Racor filter.. a few questions?
« Reply #13 on: September 17, 2011, 11:07:26 am »
I really doubt 15 gph is enough, isn't the flow at idle something like a liter a minute??

the return line will barely fill a quart jug in a couple minutes..

i installed the filter, and the car still has the same amount of power, and the fuel line doesnt get air bubbles from high vacuum when the engine is revved up..

i kinda expected it to have less power, but it doesnt, it still flies..

Good enough then :D
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #14September 20, 2011, 11:44:28 am

BigVWman

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Re: Adding a Racor filter.. a few questions?
« Reply #14 on: September 20, 2011, 11:44:28 am »
I really doubt 15 gph is enough, isn't the flow at idle something like a liter a minute??
Ahhh at 1ltr per minute isn't that 15.6gph? Right on the money for size if you ask me!
Great idea on the racor though, its nicely sized for a rabbit engine bay! I may have to invest in one of those myself
Tim
83 rabbit shell 92 cabby tdi conversion, 91 cabby aba conversion, 87 cabby,  87 gti,  01nb tdi new project,00 1.8t nb, 98 ranger,92 f150 flareside(its pink) 97 cabrio and a 00 cabrio!