Author Topic: black smoke on an AAZ without turbo  (Read 2034 times)

July 28, 2011, 06:43:31 am

paolomarks

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black smoke on an AAZ without turbo
« on: July 28, 2011, 06:43:31 am »
Hello, I have removed the turbo from my AAZ due to catastrophic turbo failure.( turbine shaft broke in two).  I re routed my intake and got a new exhaust put on. It runs fine although with a bit less power of course. What I'm a bit worried about is that it puts out a lot more black smoke now under load.  I understand that this can be controlled by adjusting the "smoke" screw on the IP. Where is this exactly and how much should it be adjusted.  ?  Thanks, Paolo

Reply #1July 28, 2011, 08:42:18 am

vanbcguy

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Re: black smoke on an AAZ without turbo
« Reply #1 on: July 28, 2011, 08:42:18 am »
The max fuel screw is probably what you will have to adjust.  It is a large screw with a locknut on it above the high pressure lines on the pump.  Small adjustments to this screw have a large impact on fuel delivery - only turn it about 1/4 turn at a time maximum.  Usually it has a steel collar on it and it has a large slot in the end of it.  Loosen it (counter clockwise) to reduce fueling.

After you reduce your fueling you may have to adjust your idle speed again!
Bryn

1994 Jetta - AHU M-TDI - Jezebel Jetta
2004 Jetta Wagon - 1.8T - Blitzen