Author Topic: Work...  (Read 3319 times)

June 30, 2011, 07:07:28 pm

akrallysport

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Work...
« on: June 30, 2011, 07:07:28 pm »
So, instead of going for an office engineering job during the summer I decided to go for something else... landed a job at a ship repair company doing mechanical assembly. After 2 days in the shop, I went out on my first on-site job. Our crew spent 10 days rebuilding one of the four 6-cyl SKL auxiliary diesel engines on a cargo ship after the crew had determined a month previously that it spun several main bearings.

Reconditioned crankcase & crank:


Bonus on Day 4? Lunch in the St-Lawrence Seaway.

Reply #1June 30, 2011, 09:38:31 pm

Powered by Spearco

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Re: Work...
« Reply #1 on: June 30, 2011, 09:38:31 pm »
Got any pics of the bearings or the damage done to crank shaft?
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #2July 01, 2011, 01:37:32 pm

akrallysport

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Re: Work...
« Reply #2 on: July 01, 2011, 01:37:32 pm »
Unfortunately, I did not get any pics as the crank was placed back in the crankcase and ready to be shipped off for refurbishing. I did find a box of the old main bearings in the engine room on the last day. It was not pretty to say the least - locating tabs were snapped off, massive discoloration and scoring. Usually these engines are designed with several 0.050" 'oversizes' on the bearings to allow for several rebuilds.

Cool facts:
- connecting rod weight is approx 36kg
- the turbo itself is larger than a fully assembled AAZ
- runs at 1000 rpm all day long, producing upwards of 300kW of electricity (limited by company protocol due to age, was 600kW when new)
- nowhere near as big as the 5-cyl main engine which is about 3-stories tall (direct drive to propeller)

Reply #3July 02, 2011, 02:09:06 am

rabbitman

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Re: Work...
« Reply #3 on: July 02, 2011, 02:09:06 am »
Big engines are way cool........
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN