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Author Topic: 1.8t cam chain tensioner seal  (Read 6707 times)

June 21, 2011, 01:19:05 am

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1.8t cam chain tensioner seal
« on: June 21, 2011, 01:19:05 am »
Who here has done this seal and what kind of time can you do it in?

I've done these many times but I'm interested in what others have done.


'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
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Reply #1June 21, 2011, 02:03:01 pm

the caveman

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Re: 1.8t cam chain tensioner seal
« Reply #1 on: June 21, 2011, 02:03:01 pm »
Not so bad in a Passat, more of a pain in a Jetta or Beetle rsp. if you going to change the timing belt at the same time. But  just the  cam tensioner seals could take 3-4 hours. The cams have to come off. The worse part of the job is the adjusting the timing belt tensioner. I strongly advise to put a little silicone sealer [ the best for this job is the special VW aluminum oil pan sealer] at the ends of the paper seal , and along the valve cover gasket. Stupid design. On a V6 passat, it could take 8-9 hours to replace a $5 part
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #2June 21, 2011, 04:50:54 pm

rabbitman

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Re: 1.8t cam chain tensioner seal
« Reply #2 on: June 21, 2011, 04:50:54 pm »
Not so bad in a Passat, more of a pain in a Jetta or Beetle rsp. if you going to change the timing belt at the same time. But  just the  cam tensioner seals could take 3-4 hours. The cams have to come off. The worse part of the job is the adjusting the timing belt tensioner. I strongly advise to put a little silicone sealer [ the best for this job is the special VW aluminum oil pan sealer] at the ends of the paper seal , and along the valve cover gasket. Stupid design. On a V6 passat, it could take 8-9 hours to replace a $5 part

I didn't think it was nearly that bad, I've never done it personally but I worked at a vdub shop a few years ago and every week or two someone had leaker right there. It hit -20F for a day and after that they came in fast, a couple a week.
Anyways it seems like they could do it in 2-3 hours max on a 1.8t, I don't remember how long it took on a v6.
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #3June 21, 2011, 08:07:35 pm

the caveman

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Re: 1.8t cam chain tensioner seal
« Reply #3 on: June 21, 2011, 08:07:35 pm »
I always took a little longer to do work at the dealer. Gotta make sure that we didn't have comebacks. plus thankfully we weren't on flat rate
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #4June 22, 2011, 12:02:35 am

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Re: 1.8t cam chain tensioner seal
« Reply #4 on: June 22, 2011, 12:02:35 am »
Interesting.

I think that the book, "VW" says it a 5.7 Hr. job. Thats concidering taking out the cams right. Now don't you use the clamping tool to compress the tensioner and slip out the seals instead of pulling the cams. It canbe done in 40min.

Yes its more or less a cheat but if you take care in cleaning and preping the seal surface and gingerly slide the seals in and tourqing it correctly. Why not right.
I do these quite offten and have yet to have a "come back" due to no sealing right. So is it wrong to charge the customer the total time/book time to do the job? Auto techs do things such as this all the time, its called making money. So is it wrong?
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #5June 22, 2011, 12:41:09 am

Quantum TD

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Re: 1.8t cam chain tensioner seal
« Reply #5 on: June 22, 2011, 12:41:09 am »
I'll ask the techs where I work. I know I quote a lot of them in the parts dept, but I don't know how many do the job.

Reply #6June 22, 2011, 12:49:49 am

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Re: 1.8t cam chain tensioner seal
« Reply #6 on: June 22, 2011, 12:49:49 am »
Yeah, please do.
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #7June 22, 2011, 12:57:20 am

81 vw pu

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Re: 1.8t cam chain tensioner seal
« Reply #7 on: June 22, 2011, 12:57:20 am »
So is it wrong to charge the customer the total time/book time to do the job? Auto techs do things such as this all the time, its called making money. So is it wrong?
We called it cheating the book!! LOL, And also had a saying that book time was just another mans opinion. ;D
Makes up for all the broken bolts and other crap that can go wrong on a flat rate job.

Reply #8June 22, 2011, 01:35:17 am

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Re: 1.8t cam chain tensioner seal
« Reply #8 on: June 22, 2011, 01:35:17 am »
True. Flate rate sucks but just because I'm flate rate does not mean that I compromise quality of work. At my brothers shop, we are known for quality work and an honest diagnosis, also other things  ;D.

I've seen techs come and go, and honestly, they just don't have the same respect for the work they do or the job itself. I just can't bring myself to braking, destroying or busting things to do it faster. Yes doing the said seals above is cheating but "I'm" not performing the job hastfuly.

'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #9June 22, 2011, 02:09:43 am

81 vw pu

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Re: 1.8t cam chain tensioner seal
« Reply #9 on: June 22, 2011, 02:09:43 am »
I'm right there with ya on this Josh. I will spend that extra hour to find where that 1 extra bolt goes, or to make sure a wiring harness is put back correctly.
I have also worked with guys that will throw a handfull of bolts  in the trash after they finish a job. I'm a firm believer in doing it right the first time, but if I find a shortcut that gets the same results I'm all for it.

Reply #10June 22, 2011, 12:42:19 pm

R.O.R-2.0

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Re: 1.8t cam chain tensioner seal
« Reply #10 on: June 22, 2011, 12:42:19 pm »
True. Flate rate sucks but just because I'm flate rate does not mean that I compromise quality of work. At my brothers shop, we are known for quality work and an honest diagnosis, also other things  ;D.

I've seen techs come and go, and honestly, they just don't have the same respect for the work they do or the job itself. I just can't bring myself to braking, destroying or busting things to do it faster. Yes doing the said seals above is cheating but "I'm" not performing the job hastfuly.



i hate going thru a job quick, and cutting corners. it doesnt save you any time in the long run.. cause usually you gotta pull it back apart again, and fix it the right way..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
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89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #11June 23, 2011, 01:02:58 am

rabbitman

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Re: 1.8t cam chain tensioner seal
« Reply #11 on: June 23, 2011, 01:02:58 am »
its called making money. So is it wrong?

It would be tempting but charging for 5.7 hours but only spending 40 minutes doing it isn't right, to charge book time you'd also have to do it like the book says to do it.

I'd rather tell the customer it will last and only took 40 minutes. They'll have no reason to hate you then.......
« Last Edit: June 23, 2011, 01:04:51 am by rabbitman »
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #12June 23, 2011, 02:40:38 am

nathan_b

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Re: 1.8t cam chain tensioner seal
« Reply #12 on: June 23, 2011, 02:40:38 am »
its called making money. So is it wrong?

It would be tempting but charging for 5.7 hours but only spending 40 minutes doing it isn't right, to charge book time you'd also have to do it like the book says to do it.

I'd rather tell the customer it will last and only took 40 minutes. They'll have no reason to hate you then.......

I usually try and combine it with a valve cover gasket, cooling flange (easier with the tensioner loose), ESPECIALLY on B6 1.8ts, and spark plugs. Usually just vcg and chain seals are 250 ish(3 hours). My question is this. If book is 5 hours, and you can do it in 1. are you actually saying that You should get paid LESS money for being MORE skilled? Like it or not, the name of the game is fast, there is no way around it. I usually charge 2.5-3hrs depending on how much I bust my knuckles or how grimy it is.
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Reply #13June 23, 2011, 12:47:12 pm

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Re: 1.8t cam chain tensioner seal
« Reply #13 on: June 23, 2011, 12:47:12 pm »
Not to pick a scab loose, but if the book says *** then thats what you charge the customer. Right. Even if you haven't done it. AND thats what you pay the Tech unless you have come to an agreement that you will charge less. Also, doing the VCG is included in the labor for Cam Chain Tensioner Seals, along with cleaning all parts involved with doing the job so it looks as if the job was done with care instead of leaving it all cruding and having the owner questioning the said work. Like the Dealers  ;D.

So the more experience the Tech has is grounds for getting payed less, tell that to the Techs that are flat rate and that have been doing this for 30 years. The more experience the more money you make. Plane and simple.

Sorry, M2$.
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #14June 28, 2011, 04:58:13 pm

vanagonturbo

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Re: 1.8t cam chain tensioner seal
« Reply #14 on: June 28, 2011, 04:58:13 pm »
The goal is to do the job faster than book time. To do it properly means it doesnt come back, you cleaned things properly, put all fasteners back where they live and connected/routed wiring the way it goes. If a shop charges a customer 5 hours for a job that takes 45 minutes, there should be no problem.

Should shops that use airtools charge less than shops that dont even have an air compressor? that would seem rather silly now wouldnt it? ;) knowing how to do something faster or owning tools that were purchased or made to get the job done faster should not equate to the customer being charged less.