Author Topic: 2004 Audi S4 service  (Read 6423 times)

May 04, 2011, 08:15:37 pm

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2004 Audi S4 service
« on: May 04, 2011, 08:15:37 pm »
We got in a nice '04 S4 in for some service work. Thought that I'd post some pics of the work involved.
Intake manifold was leaking, causing misfires and lean fuel trims. So R&R intake.
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Valve covers were leaking oil on exhaust and down the front of engine. R&R valve cover gaskets.
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Engine oil cooler/heat exchanger was leaking extrernaly. This was a good one to get to.
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It lived here.
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'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
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'98 Puch G320

Reply #1May 04, 2011, 08:27:32 pm

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Re: 2004 Audi S4 service
« Reply #1 on: May 04, 2011, 08:27:32 pm »
Had to remove the water cooled Alt. to get to the cooler.
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Also AC compressor is inop. Oh boy! No to mention, its shaft driven off the back of the engines timing chains.
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'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #2May 04, 2011, 09:53:53 pm

Quantum TD

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Re: 2004 Audi S4 service
« Reply #2 on: May 04, 2011, 09:53:53 pm »
I always wanted an Audi Allroad (same motor). I just changed my mind.

Well, maybe get the shell, sell the motor, and drop in a 2.0 BEW.Those BiTurbo motors EAT fuel.

Reply #3May 04, 2011, 10:04:14 pm

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Re: 2004 Audi S4 service
« Reply #3 on: May 04, 2011, 10:04:14 pm »
I'd rather work on these any day compaired to the A6/Allroad POS's  ;D. This is the 4.2 V8. I love the 2.7T engines but the bodys suck.

You said 2.0L BEW? Do you mean BHW? Passat.
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #4May 04, 2011, 10:56:31 pm

mystery3

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Re: 2004 Audi S4 service
« Reply #4 on: May 04, 2011, 10:56:31 pm »
I love the s4 avants but I cannot afford the maintenance on one of those badboys. My wrx is bad enough.

Reply #5May 05, 2011, 06:35:16 am

rallydiesel

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Re: 2004 Audi S4 service
« Reply #5 on: May 05, 2011, 06:35:16 am »
Is it normal for the valve lobes to look like that? They look pretty crappy but I don't have any experience with roller cams.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

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Reply #6May 05, 2011, 10:12:49 am

rabbitman

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Re: 2004 Audi S4 service
« Reply #6 on: May 05, 2011, 10:12:49 am »
I love my rabbit even more now!!!!!!!
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #7May 05, 2011, 10:32:37 am

lord_verminaard

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Re: 2004 Audi S4 service
« Reply #7 on: May 05, 2011, 10:32:37 am »
That's a V8 S4, not a 2.7TT.

That one looks neglected.....   :o

They actually aren't that bad to work on compared to what they could be.

Brendan
81 Scirocco 'S -->Soon to be m-TDI
93 Corrado SLC VR6
'86 Golf N/A Diesel  -->Wife's car
1990 Audi CQ
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Reply #8May 05, 2011, 02:19:34 pm

R.O.R-2.0

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Re: 2004 Audi S4 service
« Reply #8 on: May 05, 2011, 02:19:34 pm »
Is it normal for the valve lobes to look like that? They look pretty crappy but I don't have any experience with roller cams.

yea, thats how roller cams look once they been used for a while..
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86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #9May 06, 2011, 09:36:58 pm

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Re: 2004 Audi S4 service
« Reply #9 on: May 06, 2011, 09:36:58 pm »
Sorry, no together pics, but its all back together.

AC blows ice cold, fuel trims are at 1.2 and -.9 for banks 1 and 2 for idle and trims for part throttle are at 1.3 and 1.1. Plus no more oil leaks.

The scary thing when putting back together was that once I hooked up the Rad. lines and pressure tested the cooling system, there was a leak at the Alt. fittings at the hard line connections. If you look back at the pics, I never touched them but luckly everything, the front end, was partialy disconnected. So getting to the hold down bolt and O-rings wasn't to bad. Replace them, refastened the hoses and repressure tested and all was fine. Wew.

Fun car. Not as fast as I thought it would be though. But still, its an S4.
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #10May 06, 2011, 10:25:41 pm

Quantum TD

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Re: 2004 Audi S4 service
« Reply #10 on: May 06, 2011, 10:25:41 pm »
I love the 2.7T engines but the bodys suck.

Oh, that's the part I LOVE! I dig the aggressive wheels and the cladding on the lower rockers.  Tits.

You said 2.0L BEW? Do you mean BHW? Passat.

That's what I meant. Balance shaft problems and all, I'd take one over the 2.7 Biturbo or 4.2 any day.

Reply #11May 08, 2011, 12:29:08 am

79rabbit4dr

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Re: 2004 Audi S4 service
« Reply #11 on: May 08, 2011, 12:29:08 am »
I just got rid of my '01 allroad. Loved it! I'd have another one but the 6 speed this time. Or I'd take an RS6  ;D