Author Topic: What internals are diffrent on a 1.5 pump and 1.6 pump?  (Read 6370 times)

April 09, 2011, 06:18:47 am

PAVW

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What internals are diffrent on a 1.5 pump and 1.6 pump?
« on: April 09, 2011, 06:18:47 am »
I found a 1.6 pump for sale locally for a good deal. I think I read you could use a 1.6 pump on a 1.5 but youll run into timing issues? Also what can I interchange between the pumps so I can hopefully get a good one going. I was hoping I could swap the manifold/piston assembly and maybe the vane pump as well. Or can I just use the 1.6 Pump?

Reply #1April 09, 2011, 12:19:37 pm

R.O.R-2.0

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #1 on: April 09, 2011, 12:19:37 pm »
I found a 1.6 pump for sale locally for a good deal. I think I read you could use a 1.6 pump on a 1.5 but youll run into timing issues? Also what can I interchange between the pumps so I can hopefully get a good one going. I was hoping I could swap the manifold/piston assembly and maybe the vane pump as well. Or can I just use the 1.6 Pump?

 the injectors on a 1.5 are different (originally 180bar, pretty much cant get them anymore) and thats what makes them more difficult to time. and its not even more difficult, you just need the proper spec. but like i say, it has to do with the injectors, not the pump.. pretty sure the pumps are identical internally.
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #2April 09, 2011, 11:50:50 pm

fatmobile

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #2 on: April 09, 2011, 11:50:50 pm »
The timing curve is different,
 so the timing advance spring is weaker.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.

Reply #3April 10, 2011, 05:43:31 am

PAVW

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #3 on: April 10, 2011, 05:43:31 am »
could i swap the springs?

Reply #4April 10, 2011, 09:36:29 am

R.O.R-2.0

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #4 on: April 10, 2011, 09:36:29 am »
The timing curve is different,
 so the timing advance spring is weaker.

your positive the 1.5 pumps have a different curve?
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #5April 10, 2011, 09:15:01 pm

Baron VonZeppelin

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #5 on: April 10, 2011, 09:15:01 pm »
could i swap the springs?

With the position you've been in on that thing lately ...

I'd just install the new pump as-is first, and get that lil bastard running again.

The weaker spring is a desired item for guys who do a lot of governor modding anyhow.

Reply #6April 11, 2011, 09:17:25 am

PAVW

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #6 on: April 11, 2011, 09:17:25 am »
Hahaha true. I really need to get it running but I want to make sure this pump will work. If we are talking a few mpg diffrence and a few hp diffrence then I think im going to jump on it.

Reply #7April 11, 2011, 10:18:01 am

Baron VonZeppelin

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #7 on: April 11, 2011, 10:18:01 am »
Thats about the only differences you'd face, at most.
If even any at all.

Lots of people have criss-crossed 1.5 and 1.6 Inj Pumps between the 2 different engines. Jump on it

Just verify the lengths of the delivery valves on this new item.
They need to be same length as the pre-existing, or else you will need to swap yours onto it.

Reply #8April 11, 2011, 01:30:33 pm

PAVW

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #8 on: April 11, 2011, 01:30:33 pm »
Delivery vanes? As in the vane pump in the front of the I/P?

Reply #9April 11, 2011, 07:47:34 pm

burn_your_money

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #9 on: April 11, 2011, 07:47:34 pm »
It should bolt up just the way it is without swapping any parts.

Personally I wouldn't worry about what the differences were when the pumps were new/calibrated. Both are likely very far out of calibration so timing curves etc may as well be adjusted with what you have. If you don't have the equipment to do it, then just swap the pump on and if it sounds ok and gets proper mileage, then play with it and see if you can get more :)
Tyler

Reply #10April 11, 2011, 09:35:28 pm

Baron VonZeppelin

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #10 on: April 11, 2011, 09:35:28 pm »
Delivery vanes? As in the vane pump in the front of the I/P?

Noooo ....
The delivery valves are what your injection lines thread onto - on the back end of the pump.

If they are longer or shorter than your old ones - your injection lines won't fit back up right. If at all.

Put the bicht on the car and make it run already ! lol

Reply #11April 12, 2011, 09:42:22 am

R.O.R-2.0

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #11 on: April 12, 2011, 09:42:22 am »
Delivery vanes? As in the vane pump in the front of the I/P?

Noooo ....
The delivery valves are what your injection lines thread onto - on the back end of the pump.

If they are longer or shorter than your old ones - your injection lines won't fit back up right. If at all.

Put the bicht on the car and make it run already ! lol

i believe only the AAZ got longer DVs
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #12April 12, 2011, 09:43:14 am

burn_your_money

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #12 on: April 12, 2011, 09:43:14 am »
i believe only the AAZ got longer DVs

The 1.6 EcoDiesel also had longer deliver valves.
Tyler

Reply #13April 12, 2011, 09:44:28 am

R.O.R-2.0

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #13 on: April 12, 2011, 09:44:28 am »
i believe only the AAZ got longer DVs

The 1.6 EcoDiesel also had longer deliver valves.

good to know..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #14April 13, 2011, 09:34:41 am

Wayland

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Re: What internals are diffrent on a 1.5 pump and 1.6 pump?
« Reply #14 on: April 13, 2011, 09:34:41 am »
i believe only the AAZ got longer DVs

The 1.6 EcoDiesel also had longer deliver valves.

good to know..

I have a 91 NA pump that has slightly longer delivery valves on it. Not as long as ECO delivery valves, but longer than early '80's ones.
84 Grumman Olsen Kubvan
93 Dodge CTD Truck