Author Topic: Marks from rings in bore after piston install?  (Read 8943 times)

Reply #15March 25, 2011, 09:51:58 pm

rabbitman

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Re: Marks from rings in bore after piston install?
« Reply #15 on: March 25, 2011, 09:51:58 pm »
The pros on here all say that boring it bigger than spec is about like starting out with a half worn block and any machine shop that doesn't want to do it to bentley specs should be avoided.
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #16March 25, 2011, 09:57:18 pm

maxfax

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Re: Marks from rings in bore after piston install?
« Reply #16 on: March 25, 2011, 09:57:18 pm »
The pros on here all say that boring it bigger than spec is about like starting out with a half worn block and any machine shop that doesn't want to do it to bentley specs should be avoided.

Indeed..   The idea behind the looser spec for performance is simply to reduce friction..  Pretty much like is done in GASSER race motors..  However, since a diesel needs that compression the tighter, the better it's gonna last...

Reply #17March 25, 2011, 10:05:17 pm

rabbitman

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Re: Marks from rings in bore after piston install?
« Reply #17 on: March 25, 2011, 10:05:17 pm »
The pros on here all say that boring it bigger than spec is about like starting out with a half worn block and any machine shop that doesn't want to do it to bentley specs should be avoided.

Indeed..   The idea behind the looser spec for performance is simply to reduce friction..  Pretty much like is done in GASSER race motors..  However, since a diesel needs that compression the tighter, the better it's gonna last...

and diesel fuel is a lubricator anyways.......at least it used to be.
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #18March 26, 2011, 06:23:04 am

DJPyro

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Re: Marks from rings in bore after piston install?
« Reply #18 on: March 26, 2011, 06:23:04 am »
Actually most gassers that run a lot of piston clearance are using forged pistons which expand when they heat up. If you ever listen to a motor with forged pistons start up, they'll have massive piston slap for the first few minutes until things start to heat up and it will gradually diminish as the engine comes up to temp and the pistons expand.

Reply #19March 26, 2011, 11:25:48 am

kevinm

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Re: Marks from rings in bore after piston install?
« Reply #19 on: March 26, 2011, 11:25:48 am »
DankCorry why the concern... Have you got your motor up and running yet and had low compression?

Reply #20March 26, 2011, 12:05:20 pm

sdwarf36

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Re: Marks from rings in bore after piston install?
« Reply #20 on: March 26, 2011, 12:05:20 pm »
The pros on here all say that boring it bigger than spec is about like starting out with a half worn block and any machine shop that doesn't want to do it to bentley specs should be avoided.

 Show me an engine thats worn an exact amount the full length of a cylinder-and in all axis's.  ??? And give me the address for Bentley warrenty claim center.  :P
 If you bring me stock VW replacement pistons-I'll feel safe giving you .001.
 If you bring me Mahle's-I'd do it-but give you plenty of warning why I'd be worried.
 If you bring me Prothe pistons made in some country i never heard of-I'd make you sign something that you know more about the thermal expansion quailties in a piston that only costs a 1/4 of stock-and you trust your judgement over what pros in the trade have seen time+ again.
 Scuffed pistons suck. And if it happens, its ALWAYS the machine shops fault.  :'( NEVER the customers. ::)

Don't lose any sleep on your .0015 clearance-its what I built my own engine to.
91 Jetta on WVO na / td swap in progress.

 "VW happiness is having 4 working door handles."

Reply #21March 26, 2011, 06:20:11 pm

dankcorey22

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Re: Marks from rings in bore after piston install?
« Reply #21 on: March 26, 2011, 06:20:11 pm »
DankCorry why the concern... Have you got your motor up and running yet and had low compression?

Nah man just the bottom end im in school now totally away from where my engine is. ill finish it this summer. Im kinda worried now since this discussion  about low compression
MY CARs-BLACK 99.5 Jetta TDI 5 speed 93,000- DC Stage 2 Clutch Kit 14Lb FW, Afe air intake box, 2.5" DP, 11mm IP, 2.5" stright piped, boost gauge, PP764, RC5 (WOW), 3-Bar, McNally EGT/Boost, 17/22, Race Pipe, EGR Cooler Delete, PD lift pump, R32 MAF housing,FMIC

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Reply #22March 26, 2011, 11:22:39 pm

maxfax

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Re: Marks from rings in bore after piston install?
« Reply #22 on: March 26, 2011, 11:22:39 pm »
I'm with sdwarf, don't loose any sleep over it..  I've simply thrown a set of rings at engines approaching the half million mile mark, and get a few 100,000 miles out of them with little trouble..

Reply #23March 27, 2011, 08:11:04 am

sdwarf36

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Re: Marks from rings in bore after piston install?
« Reply #23 on: March 27, 2011, 08:11:04 am »
.0005 in bore size equates to .0015 more ring end gap-don't lose sleep. And people seem to take the .003 number as a "fail" number-what it means is "you started with .001-you now have.003--so your cylinders have worn .002 from where you started."
91 Jetta on WVO na / td swap in progress.

 "VW happiness is having 4 working door handles."

Reply #24March 27, 2011, 09:49:31 am

R.O.R-2.0

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Re: Marks from rings in bore after piston install?
« Reply #24 on: March 27, 2011, 09:49:31 am »
The pros on here all say that boring it bigger than spec is about like starting out with a half worn block and any machine shop that doesn't want to do it to bentley specs should be avoided.

Indeed..   The idea behind the looser spec for performance is simply to reduce friction..  Pretty much like is done in GASSER race motors..  However, since a diesel needs that compression the tighter, the better it's gonna last...

and diesel fuel is a lubricator anyways.......at least it used to be.

yes, it did USED to be..

i found some old high sulfur diesel not too long back, about 3 gallons of it, ran my car till it was about out of fuel then dumped in the HSD, and as i was fueling the car (with the engine running) i could hear it clattering less.. and it felt like it had a slight power increase..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.