Author Topic: Seat Ibiza 2.0TDI...project 300hp  (Read 15550 times)

March 08, 2011, 11:46:37 pm

galaboff

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Seat Ibiza 2.0TDI...project 300hp
« on: March 08, 2011, 11:46:37 pm »
Hi folks,

 I'm from Bulgaria and I want to share my project with you...
my car is '02 Seat Ibiza 1.9TDI ASZ with loong 6-speed gearbox.

Mods:
- Turbo Garrett GTB2260VK /orginally KKK turbo BV39/
- FIRAD +100% nozzles /orginally PD550, good for up to 220hp/
- Ported head with bigger exhaust valves
- Tubular exhaust manifold - stinless steel material - 316.
- D24 intake manifold, actually this is manifold from 6 cyl. engine,
but with some modyfications is good for 4 cyl. engine.
- FMIC intercooler /originally SMIC...really bad  Sad /
- MAF sensor gone down in history...
- 63mm stainless steel full exhaust.
- Ceramic clutch
- Originally rods, were replaced with Rosten 'panchi' rods
- Upgraded camshaft is from Dbilas - 272° 9.8 lift

Now my car is almost assembled..
I have to find good wide TIP(turbo inlet pipe), coz stock one is too restrictive,
after that next step is Remap..I hope up to 2-3weeks to share here 300hp dyno  Grin







« Last Edit: December 12, 2011, 09:56:03 am by galaboff »

Reply #1March 08, 2011, 11:49:12 pm

galaboff

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #1 on: March 08, 2011, 11:49:12 pm »
pics:
Dyno graphic with my old turbo/gt2260v/
158KW/wheels - arround 240hp at flywheel

 
My turbo GTB2260VK modyfied to vacuum control



Reply #2March 11, 2011, 12:32:12 am

golftd412000

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #2 on: March 11, 2011, 12:32:12 am »
I listened that firad was not well especially the 100 % for ip / pd ( 0,285mm )
The quality of pulverizing is bad and the fintion is not there


Reply #3March 11, 2011, 08:04:03 am

galaboff

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #3 on: March 11, 2011, 08:04:03 am »
I listened that firad was not well especially the 100 % for ip / pd ( 0,285mm )
The quality of pulverizing is bad and the fintion is not there
Maybe you're right...but I dont know another option for really bigger nozzles,
Bosio Race 783 are too small for 300+hp

Reply #4March 13, 2011, 01:17:15 am

galaboff

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #4 on: March 13, 2011, 01:17:15 am »


 
2L pistons:


Reply #5March 21, 2011, 12:29:08 am

galaboff

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #5 on: March 21, 2011, 12:29:08 am »
My new exhaust manifold...


Reply #6March 21, 2011, 03:17:08 am

golftd412000

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #6 on: March 21, 2011, 03:17:08 am »
it's good!

Reply #7March 21, 2011, 06:20:55 am

galaboff

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #7 on: March 21, 2011, 06:20:55 am »

Reply #8April 06, 2011, 01:56:28 pm

CrAzY_DrIveR

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #8 on: April 06, 2011, 01:56:28 pm »
i wish i had a manifold like that  ;D
'80 Rabbit TDI Project - www.mk1tdi.blogspot.com - ARL PD300 in progress...
'89 BMW 324td

Reply #9April 06, 2011, 07:03:39 pm

theman53

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #9 on: April 06, 2011, 07:03:39 pm »
The 2260vk What do you think of it. I just bought something similar and it "seems" like the cold side is so small. I don't understand these turbos LOL

Reply #10April 07, 2011, 10:16:21 am

rallydiesel

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #10 on: April 07, 2011, 10:16:21 am »
Really? From what I have read on tdiclub, the gtb2260vk is just about the ideal turbo for a 1.9 tdi for up to 300hp. Do you have a pic of yours?
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #11May 01, 2011, 05:01:22 am

galaboff

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #11 on: May 01, 2011, 05:01:22 am »
275bhp and 460NM



Reply #12May 01, 2011, 09:24:37 am

golftd412000

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #12 on: May 01, 2011, 09:24:37 am »
good

Reply #13May 01, 2011, 02:46:25 pm

4wheeler

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #13 on: May 01, 2011, 02:46:25 pm »
How much are you able to get a GTB2056VK and ship it to Canada?

Reply #14May 02, 2011, 04:06:35 am

galaboff

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Re: Seat Ibiza 2.0TDI...project 300hp
« Reply #14 on: May 02, 2011, 04:06:35 am »
PM sent
« Last Edit: May 02, 2011, 08:54:55 am by galaboff »