Author Topic: Crank pulley wobble (again).  (Read 8676 times)

November 03, 2010, 05:11:20 am

Henchman

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Crank pulley wobble (again).
« on: November 03, 2010, 05:11:20 am »
All this talk about crank and timing belt sprocket failure got me nervous (thanks all, just about had that anxiety condition under control! ;D).  So had a look at mine, and it wobbles, just a bit, but enough to notice as well as the tensionner bounce around a bit.

I immediatly check the crank bolt to make sure it was still tight.  Couldn't get it any tighter if I had Archimedes himself here.  I don't recall every pulling the bolt in the first place....   

Next I changed the pulley tentionner because I thought it might be a bit weak.  Pulled one off a newer engine, same thing....

Then I changed the pulley/ballancer.  Old one was rusty (93 w/400k) and changed it with a newer one, no rust, different dampening design, made sure mating surfaces were clean and flat.  Same thing!

Where is the wobble (very slight, but there) coming from.  Is this just the dampener doing it's job?  Will the clutch pulley for the alt make a difference, or just help prevent future issues? (can someone give me a link to the clutch pulley I need?  GEEBEE?)  When I do my next timing belt, should I remove the crank sprocket and check it, or leave well enough alone? 


I will add that both my water pump and PS pump have lateral shaft play, but no leaking, yet, so thos will have to be replaced.....

Thanks,

Ian
Under way - 1991 Passat Syncro Wagon w/m-tdi

1991 Passat GL Wagon w/AAZ conversion (now using engine/tranny from 1993 Passat

1993 Passat GL 1.9 Diesel (RIP 385k km, engine, tranny, clutch all original)

Reply #1November 03, 2010, 07:20:26 am

GEE-BEE

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    1981 with South African front end ,42 k original
Re: Crank pulley wobble (again).
« Reply #1 on: November 03, 2010, 07:20:26 am »
Is the dampner new?

I hope you used new bolt's and locktite ...

That's odd ?

All of mine went away after this new damp was installed

Gee-Bee

dampner #028105243T , bolts are 8 x 45 MM ( I used ARP 12 pt)same price
Pulley, Ebay item 200295885792
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #2November 03, 2010, 07:40:30 am

tindias

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Re: Crank pulley wobble (again).
« Reply #2 on: November 03, 2010, 07:40:30 am »
I had a similar issue recently.  Wobbling crank pulley, swapped it out for a new one...still wobbled.  Turned out to be the crank sprocket for the timing belt.  There was minor damage to the keyway, but it was repair able.  I was lucky it was caught in time, could have had a major issue if it gave way.  I would check your crank sprocket for sure, just better to be safe.
'87 16v Scirocco w/ direct port nitrous
'81 Supercharged 1.6 Diesel Caddie
http://www.youtube.com/watch?v=XSAcDXLiCCk

'01 TDI Golf (daily driver)

Reply #3November 03, 2010, 08:29:05 am

GEE-BEE

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Crank Gear 028105263D
« Reply #3 on: November 03, 2010, 08:29:05 am »
http://www.idparts.com/catalog/product_info.php?products_id=1649

best price 39.95 ?

I wont tell you where to go, But I will help you get there......

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #4November 03, 2010, 09:02:34 am

GEE-BEE

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Re: Crank pulley wobble (again).
« Reply #4 on: November 03, 2010, 09:02:34 am »
I saw that too,( price ) but where is the correct bolt ?
The should sell it with the bolt ( azautohaus)

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #5November 03, 2010, 11:15:14 am

Quantum TD

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Re: Crank pulley wobble (again).
« Reply #5 on: November 03, 2010, 11:15:14 am »
The difference is in the manufacturer. The first site sells Febi (made in Germany, presumably).

Autohaus AZ sell Meyle (made in China, India, whothehellknowswhere)

Reply #6November 03, 2010, 01:04:29 pm

GEE-BEE

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Re: Crank pulley wobble (again).
« Reply #6 on: November 03, 2010, 01:04:29 pm »
Your the best Libby the lion.....

Keep up the good work....

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #7November 04, 2010, 03:48:52 am

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Re: Crank pulley wobble (again).
« Reply #7 on: November 04, 2010, 03:48:52 am »
Ian,
In response to one of your other questions, I recently documented the alternator pulley upgrade. I used the 028 903 119AA on my OEM 93 Jetta alternator.
 (http://www.vwdiesel.net/forum/index.php?topic=24517.msg222375#msg222375).

You'll need a special splined bit set (MN3400 from metalnerd/Roseland).
Jer
1993 AAZ Jetta ~280k

Reply #8November 04, 2010, 04:32:28 pm

Quantum TD

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Re: Crank pulley wobble (again).
« Reply #8 on: November 04, 2010, 04:32:28 pm »
QTD, I've gotten a few of the MTC ones.  They are made in Turkey.  They appear to be good quality and have worked fine for me.

I forgot Turkey. The tierods on my Caddy are Meyle and made in Turkey. Not bad so far.

 I would caution this: Meyle can be hit or miss. On mechanical stuff, they're usually ok. But I have had some really bad experiences with their electrical.


Reply #9November 04, 2010, 09:37:03 pm

Thezorn

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Re: Crank pulley wobble (again).
« Reply #9 on: November 04, 2010, 09:37:03 pm »
Ian,
In response to one of your other questions, I recently documented the alternator pulley upgrade. I used the 028 903 119AA on my OEM 93 Jetta alternator.
 (http://www.vwdiesel.net/forum/index.php?topic=24517.msg222375#msg222375).

You'll need a special splined bit set (MN3400 from metalnerd/Roseland).
Jer

Did the two tools you needed to change the pulley come with the pulley when purchased? or how much did they cost and where did you get them from?
Compounded 93 AAZ

Reply #10November 04, 2010, 11:38:45 pm

GEE-BEE

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Re: Crank pulley wobble (again).
« Reply #10 on: November 04, 2010, 11:38:45 pm »
Tools required, Not included

I have a bud at the dealer, takes three seconds to install..

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #11November 05, 2010, 04:31:30 am

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Re: Crank pulley wobble (again).
« Reply #11 on: November 05, 2010, 04:31:30 am »
I had to buy the tools separately (though I got them from the same supplier). They cost around $30. I got them from Brian Harrison at Roseland Technical Services.

Brian's a great source for parts and tools. With 35 years of owning VW diesels, he knows what you're talking about when you have questions. He won't just supply the parts, he'll supply the RIGHT parts and let you know of all the special bolts and junk that you'll need as well. Stand up guy with great service and prices.
1993 AAZ Jetta ~280k