Author Topic: Transmission Rebuild?  (Read 10668 times)

Reply #15November 02, 2010, 09:06:41 am

theman53

  • Global Moderator
  • Veteran

  • Offline
  • ****

  • 7834
  • Personal Text
    Holmes County Ohio - North Central Ohio
Re: Transmission Rebuild?
« Reply #15 on: November 02, 2010, 09:06:41 am »
Or you could send it to Broke vw and get it done by him.
I think I had 740.00 in it, but along with the parts and labor comes peice of mind that it isn't going to explode on me. Oh and he gives you a little page as he builds it. You could use this to build your own if you feel brave. Or if you had another to throw in there and build this one that is giving you fits as time/money permit. That is what I wish I could have done.
http://www.brokevw.com/lucasags.html

Reply #16November 02, 2010, 09:32:49 am

RustyCaddy

  • Veteran

  • Offline
  • ***

  • 387
Re: Transmission Rebuild?
« Reply #16 on: November 02, 2010, 09:32:49 am »
That is really cool..thanks for posting the link to your rebuild :)

Reply #17November 02, 2010, 01:39:59 pm

dankcorey22

  • Veteran

  • Offline
  • ***

  • 379
  • Personal Text
    Cummins!
    • Anything that runs
Re: Transmission Rebuild?
« Reply #17 on: November 02, 2010, 01:39:59 pm »
I dont know if the 020 has a higher gear ratio than other tranny's or not but i want a trans with the same gearing or even a higher gearing. Because i do alot of highway traveling. ive got the power to move it if its a really high gear.

Has anyone heard of partsplaceinc.com how are there prices on rebuilding tranny's how is there rep?
MY CARs-BLACK 99.5 Jetta TDI 5 speed 93,000- DC Stage 2 Clutch Kit 14Lb FW, Afe air intake box, 2.5" DP, 11mm IP, 2.5" stright piped, boost gauge, PP764, RC5 (WOW), 3-Bar, McNally EGT/Boost, 17/22, Race Pipe, EGR Cooler Delete, PD lift pump, R32 MAF housing,FMIC

1983 VW Jetta 1.6 turbo fuel mods

Reply #18November 02, 2010, 05:03:57 pm

GEE-BEE

  • Veteran

  • Offline
  • ***

  • 1604
  • Personal Text
    1981 with South African front end ,42 k original
Re: Transmission Rebuild?
« Reply #18 on: November 02, 2010, 05:03:57 pm »
Do they do it inhouse or sub it out ?

If you can find a 3.42 ring and pinon with a .071 ff final would be tit's

Where are you located ?

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #19November 02, 2010, 05:16:37 pm

R.O.R-2.0

  • Veteran

  • Offline
  • ***

  • 7335
  • Personal Text
    Pacific Northwest - Oregon - USA
Re: Transmission Rebuild?
« Reply #19 on: November 02, 2010, 05:16:37 pm »
I have a couple of transmissions that I have on hand if you decide to buy a used one. I inspect them all for external signs of internal problems. They're all diesel geared, so they'll match up to what you had before (a bit lower, since I don't have any FN-code trannies left).

I can ship, and will guarantee it's good. If not, i replace the cost of the trans or replace it with another.

But I'd check local first. The big thing is getting a good gearing for a diesel (as determined by the trans code).

If you have a 1.6NA, then these are about the only transmissions that are "ideal" for your car/truck:

AGS
AOP
ACH
4S
7A
FF
FN
FO

If you have a modified motor, then you can consider the other lower-geared transmissions (in terms of R&P):

ASF
ACN
CHE
etc.

dont you have this backwards? dont you want lower gears with less power? and higher gears with more power?

my ACN has 3.67 final and .75 fifth gear, thats not exactly a lower geared transmission..

CHE, same thing, 3.67 FD and .80 fifth..

i had a 4A (really tall geared, 3.94 FD & .70 4th gear) behind a 1.6 and it was stupid. it was less stupid with boost..
92 Jetta GLI - Black, 1.6D w/ GT2056V turbo..
86 GTI - 4 Door, Med Twilight Gray, Tow Machine..
86 Audi Coupe GT - Tornado Red, All Stock.. WRECKED.
89 Toyota 4Runner - Dark Grey Metallic, LIFTED!

Turbo: exhaust gasses go into the turbocharger and spin it, witchcraft happens and you go faster.

Reply #20November 02, 2010, 07:39:21 pm

Quantum TD

  • Veteran

  • Offline
  • ***

  • 1195
Re: Transmission Rebuild?
« Reply #20 on: November 02, 2010, 07:39:21 pm »

dont you have this backwards? dont you want lower gears with less power? and higher gears with more power?

my ACN has 3.67 final and .75 fifth gear, thats not exactly a lower geared transmission..

CHE, same thing, 3.67 FD and .80 fifth..

i had a 4A (really tall geared, 3.94 FD & .70 4th gear) behind a 1.6 and it was stupid. it was less stupid with boost..

 If you're talking about the ACTUAL GEARS, then a 3.67 is lower than a 3.94 isn't it?  The ring and pinion is the largest determinant of final drive, followed by 5th gear. In that sense, a CHE/ACN/ASF would be the lowest geared (3.67 and .75 5th) of the readily available 020 transmissions for MK1,2,3 applications.

Reply #21November 02, 2010, 07:44:52 pm

maxfax

  • Veteran

  • Offline
  • ***

  • 2126
Re: Transmission Rebuild?
« Reply #21 on: November 02, 2010, 07:44:52 pm »
The higher the number the lower the ratio..  For example 4.10:1 would be a lower gear ratio than 3.55:1.  4.1 Turns of the input would equal 1 turn of the output  or 3.55 turns of the input equals one turn of the output..  The terminology is kinda bass ackwards since with "higher" gears your rpms are lower..  But in terms of final speed I guess it makes sense..
« Last Edit: November 02, 2010, 07:46:32 pm by maxfax »

Reply #22November 02, 2010, 07:55:01 pm

theman53

  • Global Moderator
  • Veteran

  • Offline
  • ****

  • 7834
  • Personal Text
    Holmes County Ohio - North Central Ohio
Re: Transmission Rebuild?
« Reply #22 on: November 02, 2010, 07:55:01 pm »
The higher the number the lower the ratio..  For example 4.10:1 would be a lower gear ratio than 3.55:1.  4.1 Turns of the input would equal 1 turn of the output  or 3.55 turns of the input equals one turn of the output..  The terminology is kinda bass ackwards since with "higher" gears your rpms are lower..  But in terms of final speed I guess it makes sense..

Way to go on the most popular ford 9" gear ratios lol. I swear just about every 1/2 ton with a 9" had those dumb 3.55s in them.

Yep, the 3.667 ratio that I had Broke VW put in the AGS of mine I think would be the best on flat ground turbo or n/a. On the hills around here I maybe should have stayed with the 3.94 or see if he had a 3.89.

Reply #23November 02, 2010, 08:53:46 pm

funkaholik

  • Junior

  • Offline
  • **

  • 88
    • http://funkaholik.tripod.com/index.html
Re: Transmission Rebuild?
« Reply #23 on: November 02, 2010, 08:53:46 pm »
Here is another source for well-rebuilt, but not cheap, transaxles:

http://www.vwtransaxles.com/
Erik Miller
---------------------------
1981 VW Caddy - 1.6TD 
2005 Infiniti G35 - Vortech supercharged, drinking E85
1967 Mustang - 390 4 speed - for sunny days
1970 Datsun SPL311 Roadster - hibernating...

Reply #24November 02, 2010, 09:44:13 pm

dankcorey22

  • Veteran

  • Offline
  • ***

  • 379
  • Personal Text
    Cummins!
    • Anything that runs
Re: Transmission Rebuild?
« Reply #24 on: November 02, 2010, 09:44:13 pm »
Do they do it inhouse or sub it out ?

If you can find a 3.42 ring and pinon with a .071 ff final would be tit's

Where are you located ?

GB

GB im located in North Carolina i live close to winston salem. well my car is in winston, but im in wilmington for school im going back to winston in May.
MY CARs-BLACK 99.5 Jetta TDI 5 speed 93,000- DC Stage 2 Clutch Kit 14Lb FW, Afe air intake box, 2.5" DP, 11mm IP, 2.5" stright piped, boost gauge, PP764, RC5 (WOW), 3-Bar, McNally EGT/Boost, 17/22, Race Pipe, EGR Cooler Delete, PD lift pump, R32 MAF housing,FMIC

1983 VW Jetta 1.6 turbo fuel mods

Reply #25November 02, 2010, 10:22:04 pm

rallydiesel

  • Veteran

  • Offline
  • ***

  • 1880
Re: Transmission Rebuild?
« Reply #25 on: November 02, 2010, 10:22:04 pm »
I have an ACN with a .71 5th and it's great on flat highway with my 1.6td. That's another nice thing about building your own or having a vw specialist build your trans as opposed to your local tranny shop. You can have it custom geared to your engine and driving habits. I used to have a 4S trans, which is one of the oem diesel trans' and it absolutely sucked on the highway. Buzzing at 3000 rpm @ 100 km/h and the egt's were nearly maxing out.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #26November 03, 2010, 10:27:53 am

GEE-BEE

  • Veteran

  • Offline
  • ***

  • 1604
  • Personal Text
    1981 with South African front end ,42 k original
Re: Transmission Rebuild?
« Reply #26 on: November 03, 2010, 10:27:53 am »
If you need a new ring and pinon for your build ?


90 % percent are shot

Do install a arp bolt kit in your build

I have a new set 3.67

GB
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #27November 03, 2010, 12:59:09 pm

dankcorey22

  • Veteran

  • Offline
  • ***

  • 379
  • Personal Text
    Cummins!
    • Anything that runs
Re: Transmission Rebuild?
« Reply #27 on: November 03, 2010, 12:59:09 pm »
If you need a new ring and pinon for your build ?


90 % percent are shot

Do install a arp bolt kit in your build

I have a new set 3.67

GB

see i dont know if the 3.67 R&P is geared higher (as in go faster) or geared lower (as in 70mph is 3K RPM  ;) )  than mine already (
MY CARs-BLACK 99.5 Jetta TDI 5 speed 93,000- DC Stage 2 Clutch Kit 14Lb FW, Afe air intake box, 2.5" DP, 11mm IP, 2.5" stright piped, boost gauge, PP764, RC5 (WOW), 3-Bar, McNally EGT/Boost, 17/22, Race Pipe, EGR Cooler Delete, PD lift pump, R32 MAF housing,FMIC

1983 VW Jetta 1.6 turbo fuel mods

Reply #28November 03, 2010, 01:23:16 pm

rallydiesel

  • Veteran

  • Offline
  • ***

  • 1880
Re: Transmission Rebuild?
« Reply #28 on: November 03, 2010, 01:23:16 pm »
The lower the number, the lower the rpm at a given wheel speed.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #29November 03, 2010, 09:40:58 pm

dankcorey22

  • Veteran

  • Offline
  • ***

  • 379
  • Personal Text
    Cummins!
    • Anything that runs
Re: Transmission Rebuild?
« Reply #29 on: November 03, 2010, 09:40:58 pm »
Makes since now kinda  :)
MY CARs-BLACK 99.5 Jetta TDI 5 speed 93,000- DC Stage 2 Clutch Kit 14Lb FW, Afe air intake box, 2.5" DP, 11mm IP, 2.5" stright piped, boost gauge, PP764, RC5 (WOW), 3-Bar, McNally EGT/Boost, 17/22, Race Pipe, EGR Cooler Delete, PD lift pump, R32 MAF housing,FMIC

1983 VW Jetta 1.6 turbo fuel mods

 

Fixmyvw.com