Author Topic: my caddy 1.6d wont go into 5th gear  (Read 3020 times)

August 30, 2010, 02:55:10 pm

matt-stunt

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my caddy 1.6d wont go into 5th gear
« on: August 30, 2010, 02:55:10 pm »
any suggestions?

Reply #1August 30, 2010, 03:03:57 pm

rumbling_caddy

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Re: my caddy 1.6d wont go into 5th gear
« Reply #1 on: August 30, 2010, 03:03:57 pm »

   Try pushing down before going over and up.  Most likely and adjustment issue, worn linkage, or you have a 4 speed tranny.


Reply #2August 30, 2010, 03:05:53 pm

theman53

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Re: my caddy 1.6d wont go into 5th gear
« Reply #2 on: August 30, 2010, 03:05:53 pm »
http://www.4crawler.com/Diesel/ForSale/ShiftLinkage.shtml



See the white piece on the trans on the left that looks like a small milk bone almost. It is what shifts 5th, that one is actually broken and I replaced it with the missing linkz kit I linked above. 5th is the one that pulls on that and if it is cracked then it may not want to get into 5th.

Make sure you have plenty of oil in the trans. It is splash oiled I believe and if it gets low it will ruin 5th in no time. If it pops out of gear a couple times that is a sign of getting too hot and the next step is trans explosion.

If it just won't go in I would bet on the milk bone part though, I just didn't want to have you not informed of a disaster that can be prevented.

Reply #3August 31, 2010, 11:09:55 am

rodpaslow

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Re: my caddy 1.6d wont go into 5th gear
« Reply #3 on: August 31, 2010, 11:09:55 am »
If you have it out as shown in the pictures, there's not much you can hurt by taking the end off the trans to make sure nothing has been cooked by low oil.  In my experience a large amount of 020 transmissions are changed due to this.   At this time you can test fifth to make sure it's working and even adjust it if necessary.  If the teeth on usually the driving gear are gone, I'd suggest another tranny is needed or have to pull it apart and get all the teeth before using it with a new 5th gear!
99' 1.9 1Z Tdi, hybrid pump -1.9 housing & rover internals, 2052 wastegate turbo,.25 hflox nozzles, SDI intake, CTN tranny
96' 1.6 TD Golf, Giles pump, VNT 17, Gas changed to Diesel, Air to Water Int.

Reply #4September 02, 2010, 04:23:23 pm

matt-stunt

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Re: my caddy 1.6d wont go into 5th gear
« Reply #4 on: September 02, 2010, 04:23:23 pm »
thanks theman53 it sounds like a linkage problen like you described. it will go into 5th once in a while if you get it just right.

A buddy of mine just gave me a linkage rebuild for a gasser mk1 does anybody know if this will work in my 1.6d?

Reply #5September 02, 2010, 04:59:23 pm

rallydiesel

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Re: my caddy 1.6d wont go into 5th gear
« Reply #5 on: September 02, 2010, 04:59:23 pm »
If it's a mk1 then yes, it will.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

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