Author Topic: Intake Manifold  (Read 3242 times)

July 14, 2010, 02:41:18 pm

Helliouse

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Intake Manifold
« on: July 14, 2010, 02:41:18 pm »
Hello all,
I have been toying with the idea of generating swirl with in the intake manifold runners in stead of the swirl hump in the head.
The question is will this generate enough swirl to keep our engines happy? Or will it only create a wash of turbulence when passing through valve?

Another question unrelated to Intake manifolds...How many lb/inch does it take to move the veins in the VNT turbos?

Thanks for any input

Brad.
1990 Jetta TD...Its a Project! And wait...its built in Wolfsberg! swEEt - 1.6l TD = Dead... TDI ALH in the works...

Reply #1July 14, 2010, 06:23:37 pm

410

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Re: Intake Manifold
« Reply #1 on: July 14, 2010, 06:23:37 pm »
The answer to your unrelated question.  When the vanes are clean on a vnt it takes no effort to move them, like .1 in/lb maybe.  When they are dirty they can be quite difficult to move.  The vanes can get to a point where they cannot be moved at all without excessive force.

 It's an issue that I am currently dealing with my m-vnt setup.  Everything works great after I clean the turbo out but quickly run into problems like boost spiking too high within a couple of weeks.  I drive a lot of short trips so this aggrevates the problem. 
Toyota truck 4x4 with Mtdi, M-vnt gt1749va, 11mm pump, fmic, smog .216 nozzles.  Sold!
Working on 1993 4runner mtdi, gtb1756vk, 11mm pump, smog .216 nozzles, custom 1" thick adaptor plate, pd150 intake manifold.

Reply #2July 15, 2010, 02:29:25 pm

Helliouse

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Re: Intake Manifold
« Reply #2 on: July 15, 2010, 02:29:25 pm »
I am asking so I know what linear actuator to buy.
Buy a 10lb one, or is a 5 lb one going to work well...My concern was when it get clogged up. But I will have it move the fins on start up and shutdown to help keep it clean.
1990 Jetta TD...Its a Project! And wait...its built in Wolfsberg! swEEt - 1.6l TD = Dead... TDI ALH in the works...

Reply #3July 24, 2010, 09:41:35 am

Pat Dolan

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Re: Intake Manifold
« Reply #3 on: July 24, 2010, 09:41:35 am »
Brad:

Doing anything in the inlet manifold would be a waste of time.  What the 8v engines DO need is a lot better inlet for just plain flow (or are you going 16V??).  The porting does the swirl, but it is not related to the flow in the port, but the flow in the CHAMBER (i.e. same axis as rod).

If you want the simple, quick answer as to what forces are needed and what are considered "enough", just measure the diameter of the actuator, calculate the area and stick a vacuum gauge on the line to find the pressure available.  There's you number.
lifetime VW enthusiast, racer, fixer, addict, etc.
'03 TDI Variant, MkII Golf Country, Mk1 and II Scirocco (gassers), a Vanagon aircooled, an Audi 2.0 TD waiting to become a Porsche TD (in my M471 924), FLD120/DDEC IV, Ford 7.3/450, Iveco D220 and some 6D14T Mitsus and a few more.