Author Topic: biodiesel questions  (Read 13847 times)

December 09, 2005, 02:52:36 pm

dieselpower

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biodiesel questions
« on: December 09, 2005, 02:52:36 pm »
hey,
ok so I have to do a project on alternative fuels in school and my thing was biomass. naturally im thinking BIODIESEL. anyway I know of a lot of sites and stuff showing how to make it, but is there an easy, cheap way to make only about a litre of biodiesel out of SVO?
thanks alot

Mark
84 rabbit 1.6TD
because real cars don't have sparkplugs

Reply #1December 09, 2005, 03:14:57 pm

3beejay3

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biodiesel questions
« Reply #1 on: December 09, 2005, 03:14:57 pm »
YES-

http://biodiesel.infopop.cc/6/ubb.x?a=tpc&s=447609751&f=719605551&m=857600061

That link should be exactly what your looking for.

BJ

Reply #2December 09, 2005, 03:47:23 pm

dieselpower

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« Reply #2 on: December 09, 2005, 03:47:23 pm »
YES,
that was is exactly what im looking for. Thanks a bunch

Mark
84 rabbit 1.6TD
because real cars don't have sparkplugs

Reply #3December 09, 2005, 05:09:20 pm

girl Mark

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biodiesel questions
« Reply #3 on: December 09, 2005, 05:09:20 pm »
the rest of the process is written up at www.biodieselcommunity.org

Mark

Reply #4December 10, 2005, 10:37:28 am

Traktor

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« Reply #4 on: December 10, 2005, 10:37:28 am »
I have another question, if you don't mind me tagging along: what would I need to do to prep my car for biodiesel or veggie use?
'86 Golf 1.6l na diesel (hit & run victim)
'90 Golf GTI 1.8 8v SOLD
'84 1.6 td Rabbit

Reply #5December 11, 2005, 05:11:07 pm

zyewdall

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« Reply #5 on: December 11, 2005, 05:11:07 pm »
The only prep that I have done is have a spare filter on hand, and know how to change it.  If you have an older vehical, especially one with a rusty tank, it'll clean the rust out and deposit it in the filter.   Also, keep checking the lines for leaking periodically.  I haven't seen any yet on my truck, but I've heard alot of people have.  It might make a difference if you are running washed or unwashed biodiesel, as unwashed has methanol in it.

Also, realize that biodiesel gells at a much higher temperature than #2 diesel, and most diesel anti-gell doesn't work very well on biodiesel.  Last week we had a cold spell hit, and alot of people gelled up.  My truck won't start anyway at -10F, so it didn't make much difference that my fuel was solid too.   I've used commercial B20 to 4F, and canola based B100 to about 22F. Homebrew will usually be a little higher, especially if made from soybean oil, or hydrogenated anything.  If made from lard or palm oil, it can gell as warm as 50F.

EDIT:  if you are using veggie oil instead of biodiesel, it is much different.  I am setting up both my vehicals to use straight veggie oil as well, but haven't finished the conversion yet.  For this, it is important that the oil be at least 160F before it enters the injection pump, and the filter should be well heated too.
'84 Mitsubishi 4x4 2.3L turbo biodiesel pickup
'91 VW Rabbit GTI with 1.6 biodiesel transplant
'81 Toyota longbed 2wd 2.2NA biodiesel pickup (for sale)
'89 Subaru 4x4 touring wagon
 '82 subaru 4x4 TDI wagon -- project on hold
1976 Ford Sasquatch pickup

Reply #6December 12, 2005, 11:09:02 am

veeman

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« Reply #6 on: December 12, 2005, 11:09:02 am »
Interesting topic.  I'm just now finishing my biodiesel processor and should do some production within the next month.  What zyewdall said about gelling is indeed true...

I've done test batches with my soybean oil (from a Japanese restaurant) and it starts getting cloudy around 28 degrees F or so.  At 17 degrees F, it's jello...  too bad we're in the middle of winter here or my first production batch would go into the tank...

Anyway, when I started looking at using / producing BD, I saw posts by posters that indicated that there might be some issues with some of the seals in the pump itself.  

By nature, BD is a great solvent that "cleans the fuel tract" and attacks anything rubber as well.  With this in mind, I intend to change all the rubber lines and the pump seals on my caddy to accomodate BD.  

I'm planning on finding some urethane lines for the injector bleed lines and some other hoses for the tank hoses.
81 Caddy TD
98 Audi A4 Quattro V6 TDI
83 VW GTI FSP
86 4ktq

Reply #7December 12, 2005, 12:31:28 pm

zyewdall

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« Reply #7 on: December 12, 2005, 12:31:28 pm »
Check for posts from northboundtrain.  He's got a caddy he's running on biodiesel, and I think it ate the injector return lines to begin with.

Yeah, I remember a post about the biodiesel eating the front seal from the injection pump. Didn't sound like too much fun... :roll:
'84 Mitsubishi 4x4 2.3L turbo biodiesel pickup
'91 VW Rabbit GTI with 1.6 biodiesel transplant
'81 Toyota longbed 2wd 2.2NA biodiesel pickup (for sale)
'89 Subaru 4x4 touring wagon
 '82 subaru 4x4 TDI wagon -- project on hold
1976 Ford Sasquatch pickup

Reply #8January 23, 2006, 09:18:23 pm

RustyRabbit

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« Reply #8 on: January 23, 2006, 09:18:23 pm »
greaseworks.org sells viton hose kits made for Rabbits and other usual suspects

Reply #9March 29, 2006, 01:32:57 am

Josh

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Biodiesel and VW rubber seals
« Reply #9 on: March 29, 2006, 01:32:57 am »
Hey, don't forget the Injection Pump; depending on what year your vehicle is, you may run into degradation of the seals on the pump.  At a certain point, the pumps began to use an impervious material for the seals (I've forgotten what year the switch was, since all my cars are ancient).  

  It's the seals which contact oxygen that are vulnerable, so the first signs you'd notice would be fuel leaks... but you want to watch it closely if you're not going to pre-emptively install the seals; a fuel leak on your timing belt is a recipe for disaster.  

  -Josh
'84 Quantum sedan (oops, not '83!)
'83 Quantum wagon(ditto, not '82)
'82 Westfalia
'79 Rabbit
Mmmm.  Diesely.

Reply #10March 29, 2006, 07:09:43 am

jwspin

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« Reply #10 on: March 29, 2006, 07:09:43 am »
you dont need your veggie to be 160 f before the pump it just needs to be viscous. 100 degrees F is adequate. everyone is just scared. i have run straight veggie with both kits and just poured into the normal tank. starts in an IDI diesel right down to the low 40s F.

-jared

Reply #11March 29, 2006, 07:25:56 am

wyldman

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« Reply #11 on: March 29, 2006, 07:25:56 am »
Having the oil at the correct temperature is not only for making it easy to get it to the pump.If the oil is below 160 degrees,it does not atomize correctly through the injectors,and can cause major problems inside the engine.I have to torn down a few engines that were running WVO or SVO and not heating it fully before it is injected.It makes a sludgy mess inside.DI engines usually do better,due to higher injection pressures.IDI engines need the oil real hot,or it will not burn properly.
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Reply #12March 29, 2006, 12:04:43 pm

shwartzbewithyou

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biodiesel questions
« Reply #12 on: March 29, 2006, 12:04:43 pm »
I've heard everyone on the infopop biodiesel site say that VW's need steel send and return lines to the tank.  The stock one's will degrade over a short amount of time.

Reply #13March 29, 2006, 12:57:54 pm

veeman

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« Reply #13 on: March 29, 2006, 12:57:54 pm »
Quote
I've heard everyone on the infopop biodiesel site say that VW's need steel send and return lines to the tank. The stock one's will degrade over a short amount of time.


Normal rubber lines like the cloth wrapped VW ones on the early cars (pre-90's) will indeed degrade with the use of biodiesel.  The rate at which they "decay" really depends on their condition to begin with and the proportion of bio you plan on using.  I've heard some people say that they've run biodiesel blends for quite some time before they notice any leaks or softness.

I'm sure you could use steel tubing, but most people try to use viton replacement hoses.  Viton tends to be a bit expensive (I think the full kit for my TD will be around $90 in custom length hoses), but will not be affected by BD.
81 Caddy TD
98 Audi A4 Quattro V6 TDI
83 VW GTI FSP
86 4ktq

Reply #14March 30, 2006, 07:08:02 am

Mechdonald

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« Reply #14 on: March 30, 2006, 07:08:02 am »
I bought a magazine from Chapters a while ago called "Make".

The biggest reason i got it was because it had a step-by-step article
on how to make a litre of biodiesel from veggie oil.

see www.makezine.com for info on issues and neat links