Author Topic: Injector return lines  (Read 3162 times)

November 22, 2005, 09:13:39 pm

firestorm13666

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Injector return lines
« on: November 22, 2005, 09:13:39 pm »
Ok i have a few questions.The cap on the number 4 injector is bad and needs replaced so what can i use to replace it and the other injector return lines?I saw something about using air line that is used for air brakes and other things for a diesel,and where can i get the line to use iam new to diesel and have no clue where to get it.Thanks for any help guys

Reply #1November 22, 2005, 10:15:15 pm

watsongs

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Injector return lines
« Reply #1 on: November 22, 2005, 10:15:15 pm »
I used clear pvc line from the hardware store - heat the end with a lighter and squeeze the ends together with a pair of pliers; they'll melt together and seal.
Greg Watson
'79 Rabbit, 1.5 liters of fun...
If they can get you to ask the wrong questions, they don't have to worry about the answers...

Reply #2November 22, 2005, 11:17:51 pm

firestorm13666

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Injector return lines
« Reply #2 on: November 22, 2005, 11:17:51 pm »
any idea what size i should get?And thanks for the help

Reply #3November 23, 2005, 07:34:42 am

GTD.

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Injector return lines
« Reply #3 on: November 23, 2005, 07:34:42 am »
Mine were starting to perish so I just went to my local vw/audi parts desk and got some diesel injector piping (the rubber pipe with the braided fabric outer sheath) off the roll to replace all the old piping with.

[Oo=w=oO]Golf GTD
VW Diesel Mehr Kraft. Weniger Verbrauch, Aus Liebe zum Automobil

Reply #4November 23, 2005, 07:49:39 am

watsongs

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Injector return lines
« Reply #4 on: November 23, 2005, 07:49:39 am »
I think I used 1/8 for the return lines and 5/16 for the larger lines - it's nice to have clear lines to see what's happening with the fuel.  The hoses are a bit undersized, so heat them first, and then they'll shrink back as they cool for a tight fit.

I've also heard that if you go to a semi truck repair place that they have air brake line that's clear and purple.
Greg Watson
'79 Rabbit, 1.5 liters of fun...
If they can get you to ask the wrong questions, they don't have to worry about the answers...

Reply #5November 23, 2005, 09:04:16 am

BlackTieTD

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Injector return lines
« Reply #5 on: November 23, 2005, 09:04:16 am »
the dealer can provide the 'plug' or 'cap' for #4 injector.

i forget the exact name, but they keep them in stock for another purpose besides being a plug in a diesel engine.... if you really want to look into it, call bud at crosby dealership in kitchener and he'll know what you are talking about: 519.894.9313

Reply #6November 29, 2005, 07:54:39 pm

firestorm13666

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Injector return lines
« Reply #6 on: November 29, 2005, 07:54:39 pm »
ok i got some Fuel line it was $.63 cents a foot.It is urethane so how good is it and well how good is it to use with biodiesel when i start to use it?Thanks guys

Reply #7November 29, 2005, 10:19:11 pm

firestorm13666

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Injector return lines
« Reply #7 on: November 29, 2005, 10:19:11 pm »
Ok thanks for the info.So to replace all of my rubber lines to run bio what all sizes and how much of each would i need?Thankd for the help

Reply #8December 24, 2005, 05:16:38 pm

tylernt

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Injector return lines
« Reply #8 on: December 24, 2005, 05:16:38 pm »
On one of the diesel Rabbits I had, the PO had screwed a large wood screw into the end of the #4 injector return hose.
'82 Diesel Rabbit, '88 Fox RIP, '88 Jetta (work in progress)