Fixmyvw.com

Author Topic: Clutch....  (Read 2163 times)

February 04, 2010, 06:34:18 pm

kaneb

  • Junior

  • Offline
  • **

  • 164
    • www.dasdubbers.org
Clutch....
« on: February 04, 2010, 06:34:18 pm »
Im getting to the point where i want to figure out my clutch set-up.

I was going to run a 16v pressure plate and 8v disc and a eurospec lightened flywheel. But my shop here can't order in the flywheel till spring.  I'm curious what other flywheel will work well with this set-up.  Engine is a 1.6TD running higher boost and more fuel.  Tranny is the stock 83 020.   Engine is still being built.  I want something that can handle more then the stock diesel clutch but still feels good.

TIA--
Kane


2004 Tdi sport-daily
1983 Rabbit TD-go kart
www.dasdubbers.org

Reply #1February 05, 2010, 12:54:07 pm

Rabbit on Roids

  • Guest
Re: Clutch....
« Reply #1 on: February 05, 2010, 12:54:07 pm »
use a gasser flywheel, just make sure it has a TDC mark.

Reply #2February 05, 2010, 04:48:48 pm

kaneb

  • Junior

  • Offline
  • **

  • 164
    • www.dasdubbers.org
Re: Clutch....
« Reply #2 on: February 05, 2010, 04:48:48 pm »
Clutch purchased.  Thank you.  Thread can be closed
2004 Tdi sport-daily
1983 Rabbit TD-go kart
www.dasdubbers.org

Reply #3March 04, 2010, 03:17:41 pm

kaneb

  • Junior

  • Offline
  • **

  • 164
    • www.dasdubbers.org
Re: Clutch....
« Reply #3 on: March 04, 2010, 03:17:41 pm »
Ok. So i am installing the clutch today.  Set-up is as follows. 16v pressure plate. 8v clutch. 8v flywheel.  Problem is when i line up the dowels from the flywheel to the pressure plate my flywheel bolts don't all line up.  When i line up the flywheel bolts the dowels don't line up. 

Anyone have any ideas?  Or something similar happen?

Kane
2004 Tdi sport-daily
1983 Rabbit TD-go kart
www.dasdubbers.org

Reply #4March 04, 2010, 06:04:14 pm

kaneb

  • Junior

  • Offline
  • **

  • 164
    • www.dasdubbers.org
Re: Clutch....
« Reply #4 on: March 04, 2010, 06:04:14 pm »
Ok diesel has 6 flywheel bolts. gas has 9.  With the new clutch setup 6 fit around symmetrically I torqued them up but my clutch disc isn't held in "snug" it's still loose any ideas??? 

hopefully i get this sorted out soon.

2004 Tdi sport-daily
1983 Rabbit TD-go kart
www.dasdubbers.org

Reply #5March 05, 2010, 01:02:33 am

Powered by Spearco

  • Veteran

  • Offline
  • ***

  • 1203
Re: Clutch....
« Reply #5 on: March 05, 2010, 01:02:33 am »
Either the FW has been machined to much or the PP is not fully seated to FW  ::).
You are using a 9bolt FW and PP right?
'87 Syncro Transporter Single Cab "Now TDI"
'78 Rabbit..Gas Weekend Racer
'81 Caddy..Diesel 1.6/1.9 TD hybrid 275HP 349TQ "Retired"
'90 MultiVan, 2.5 Suby Swap, Porsche Brakes
'76 Scirocco TD dragster project
'13 Golf R:. Tuned
'98 Puch G320

Reply #6March 05, 2010, 10:09:30 am

Rabbit on Roids

  • Guest
Re: Clutch....
« Reply #6 on: March 05, 2010, 10:09:30 am »
dont use a diesel pressure plate or flywheel. use a gas pressure plate for the 9 bolts. and use the gas flywheel cause its like installing a lightened flywheel. they are way thinner than diesel wheels.

i would not just leave 3 bolt holes there with nothing threading into them. and im pretty sure that only the 200mm pp's had 6 bolts.

Reply #7March 05, 2010, 10:21:22 am

kaneb

  • Junior

  • Offline
  • **

  • 164
    • www.dasdubbers.org
Re: Clutch....
« Reply #7 on: March 05, 2010, 10:21:22 am »
Yeah something's wrong here for, jumped the gun, excited to finsh it.  All nine holes line up but then the dowels dont, dowels line up 6 fw bolts fit.  So i believe i have to get my part numbers checked out this afternoon.  I dont think the flywheel is right,  I have sachs pp and sachs clutch disc but then a luk flywheel and the only thing i can think of is wrong parts were ordered(check part #'s) or the different name brands don't work together.  Frustated cause the drive train would have been done this weekend if not for this, also i'll be out $100 also. 

I should've ordered a clutch kit instead of ordering it seperatley i guess.
2004 Tdi sport-daily
1983 Rabbit TD-go kart
www.dasdubbers.org

 

S-PAutomotive.com