Author Topic: B3 AAZ tech info  (Read 13944 times)

Reply #15February 13, 2010, 09:24:35 pm

Big Daddy Roth

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Re: B3 AAZ tech info
« Reply #15 on: February 13, 2010, 09:24:35 pm »
ETKA tells me that module is for the EGR. It also tells me that my passat has one. What it doesn't tell me is where it is. It's not in the replay panel.

As for the glow plug relay. I think that take the place of the fuel pump relay, no?
1993 TD B3 Sedan
1992 G60 Syncro B3 Sedan

Reply #16February 14, 2010, 04:28:52 am

carrizog60

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Re: B3 AAZ tech info
« Reply #16 on: February 14, 2010, 04:28:52 am »
my passat had the same engine...
switching to 1.6 gtd pump and 1.9D engine but what to do with the connectors that were on the old pump?
vw golf gti G60--vw passat 1.9td gt2052v
yamaha vmax 1200- yamaha tdm 850
Portugal

Reply #17February 14, 2010, 10:01:12 am

homerj1

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Re: B3 AAZ tech info
« Reply #17 on: February 14, 2010, 10:01:12 am »

Clarification please. What does the black thingamealie (pictured below) with 2 vacuum lines and an electric connection, located on the pass. side inner wheel well do?

Can it be removed?

thanks

Reply #18February 14, 2010, 05:19:37 pm

Big Daddy Roth

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Re: B3 AAZ tech info
« Reply #18 on: February 14, 2010, 05:19:37 pm »
I'm pretty sure that's for the EGR valve
1993 TD B3 Sedan
1992 G60 Syncro B3 Sedan

Reply #19February 14, 2010, 05:33:35 pm

Vincent Waldon

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Re: B3 AAZ tech info
« Reply #19 on: February 14, 2010, 05:33:35 pm »
In my mind it depends what it's connected to.  ;)

That's a generic vacuum valve so it can run a bunch of different vacuum actuated stuff:  the EGR valve for sure, but on cars so equipped it can also run the turbo or the fast idle.  My 94 has a couple of those bolted near that spot.

When you trace the vacuum hoses where do they go?  One side will likely go (eventually) to a source of vacuum ie the vacuum pump, and the other side will go to what it controls.  "Where it goes" will help you understand if it can be safely deleted.
« Last Edit: February 14, 2010, 05:37:06 pm by Vincent Waldon »
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #20February 15, 2010, 04:04:17 am

homerj1

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Re: B3 AAZ tech info
« Reply #20 on: February 15, 2010, 04:04:17 am »
Thanks, I guess it is time to start some detective work  ;)

Reply #21February 15, 2010, 06:16:56 am

Henchman

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Re: B3 AAZ tech info
« Reply #21 on: February 15, 2010, 06:16:56 am »
Is it possible for the intake air pre-heat system?  Sucks intake air from just beneath turbo until coolant warms up and then a flap in the airbox switches, pulling air from leading edge of hood?

Ian
Under way - 1991 Passat Syncro Wagon w/m-tdi

1991 Passat GL Wagon w/AAZ conversion (now using engine/tranny from 1993 Passat

1993 Passat GL 1.9 Diesel (RIP 385k km, engine, tranny, clutch all original)

Reply #22February 15, 2010, 05:51:21 pm

Big Daddy Roth

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Re: B3 AAZ tech info
« Reply #22 on: February 15, 2010, 05:51:21 pm »
I did some following of the vacuum lines.

Why is there a vacuum line running through the firewall right where the heater core lines go in?
1993 TD B3 Sedan
1992 G60 Syncro B3 Sedan

Reply #23February 15, 2010, 07:56:49 pm

Vincent Waldon

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Re: B3 AAZ tech info
« Reply #23 on: February 15, 2010, 07:56:49 pm »
It actuates the diverter flap on the heater box inside the cab.... "fresh air" vs. "recirculate" I believe.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #24February 15, 2010, 09:00:25 pm

commuter boy

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Re: B3 AAZ tech info
« Reply #24 on: February 15, 2010, 09:00:25 pm »
2) The air filter housing looks like it *had* cold air preheat... the big corrugated tube at the bottom of the picture goes to a tin shroud over the exhaust manifold.  A vacuum-actuated flap inside the air filter housing(which is what the hoses are for) gives the engine warm air under cold conditions.  I've actually never seen one on a diesel... that and the MFA are making me wonder if your car was once a gasser.

My '93 Passat AAZ had the same setup.  From what I could gather it only came in that configuration for 1/2 a year.

Reply #25February 15, 2010, 09:11:59 pm

Vincent Waldon

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Re: B3 AAZ tech info
« Reply #25 on: February 15, 2010, 09:11:59 pm »
Sounds about right...lots of engineering changes in the early Passats it would seem.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #26February 16, 2010, 07:42:33 am

1outof5

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Re: B3 AAZ tech info
« Reply #26 on: February 16, 2010, 07:42:33 am »
big daddy did you get my email about the gauge cluster ?

Reply #27February 16, 2010, 06:07:49 pm

Big Daddy Roth

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Re: B3 AAZ tech info
« Reply #27 on: February 16, 2010, 06:07:49 pm »
It actuates the diverter flap on the heater box inside the cab.... "fresh air" vs. "recirculate" I believe.

"normal" vs "max air" ?
1993 TD B3 Sedan
1992 G60 Syncro B3 Sedan

Reply #28February 16, 2010, 06:14:09 pm

Vincent Waldon

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Re: B3 AAZ tech info
« Reply #28 on: February 16, 2010, 06:14:09 pm »
It actuates the diverter flap on the heater box inside the cab.... "fresh air" vs. "recirculate" I believe.

"normal" vs "max air" ?

That sounds more like it.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #29March 01, 2010, 09:07:20 pm

Big Daddy Roth

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Re: B3 AAZ tech info
« Reply #29 on: March 01, 2010, 09:07:20 pm »
Ok.

One of the vacuum solenoids on the left inner fender is for fresh or re-circ air. I found a diagram in my benltey for that.

I'm not convinced that vacuum servo on the injector pump is for fast idle. My guess is it's for boost enrichment. I don't see any other reason why there is a limit switch on my throttle.

1993 TD B3 Sedan
1992 G60 Syncro B3 Sedan