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Author Topic: Large hole in diff housing MK3 Jetta TD 5spd, have replacement lined up but !!  (Read 2870 times)

January 03, 2010, 11:36:03 pm

bigblockchev

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We found a quarter size hole in the bottom of the diff section of my son's 5spd. Cracks above that seem to come from inside. don't know whether he hit a rock or just cratered the diff.  It actually still drives fine !! We have located a  fairly cheap local replacement 5spd trans but the fellow says that it jumps out of reverse but works if you hold it in. We are wondering if this is likely a linkage adjustment issue or internal. Thoughts , experiences or ideas folks ??? Cheers Dan


it's always something simple
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91 Mercedes 300D 603.960 6cyl 3L
87 Mercedes 190D 2.5 Turbo
2000 Jetta TDI
76 Onan  MDJF 15Kw genset
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Reply #1January 04, 2010, 10:23:17 am

Rabbit on Roids

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my tranny jumps out of reverse, but i think its a linkage issue, cause it didnt do it in my rabbit.

Reply #2January 04, 2010, 12:14:26 pm

burn_your_money

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Look up SMS or self machining syndrome if you want info on what happened to your first gear box.
Tyler

Reply #3January 05, 2010, 04:50:35 pm

smutts

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Welcome to the "Why the F**k did VW use those stupid rivets?" club. ::)
Fellow member right here. :P

Admittedly my towing an 88" Landrover the day before might not have helped. :D

I got 100miles @ 80mph before it siezed solid. Don't bother hammering a plug of wood into the hole to seal it. You will see why when the box comes off. ;D
« Last Edit: January 05, 2010, 04:58:09 pm by smutts »

Reply #4January 07, 2010, 09:06:54 pm

commuter boy

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If it jumps out of 5th or reverse the synchros are gone and it will need to be rebuilt. 

I'm told it's caused by following VW's recommendation of never needing to check or change the tranny fluid.  Happens like clockwork on high mileage VW trannies.

 

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