I just did the blend doors on mine (91 Golf). Had so little heat the windshield wouldn't even defrost. I did a bit of a shortcut on the vortex writeup as I was too lazy to take the entire heater box out and disassemble as he shows. I removed the centre console, knee bars on both sides, glovebox assy, centre vents and ducting. At that point I could see the blend doors. I bought self-adhesive foam sheets from Michaels ($1.29 each - used 2). My first attempt ended up with the sheet not adhering to the door (hadn't cleaned the doors and only used the sheet on one side). Sprayed some brake cleaner on a towel and wiped down the doors as much as I could. Access to the front door (air direction control) is pretty good. Wrapped the sheet around both sides so the material would adhere to itself through the holes. Worked fine. The cold air door is trickier in the car as access is difficult, at least with hands as big as mine. I got the wider section by using two pieces (top and bottom half) and wrapping them around by manipulating the door position and getting my fingers as far around the back side as I could. The shorter leg on the door was trickier. First shot I managed to get my fingers in behind the door and as I curled them around to press the sheet to the back of the door, I sliced my fingertips on the fins of the heater core. Grabbed a plastic coat hanger and cut a candy cane shaped section, heated over the stove to get a reverse bend and used it to push against the rear of the door and seal the foam sheet to the door. So far so good, and I actually have had to turn the heat down several times as the car was getting too warm (not this morning though).