Author Topic: more supercharger talk  (Read 151043 times)

Reply #270January 25, 2010, 01:21:28 pm

truckinwagen

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Re: more supercharger talk
« Reply #270 on: January 25, 2010, 01:21:28 pm »
just bought some ARP moly lube for the head studs when I put this thing back together.

it was a real pain to find someone who would ship the 1.5 OZ tube for LESS THAN $40!!!

everyone wanted to ship UPS next day air(with a brick in the box apparently)
but I finally found someone willing to ship USPS priority for $7(again with a lead blanket as packing apparently, but its better than $40) but they charged another $7 as a handling charge >:(

anyway, so 1.5 OZ of moly lube cost me $20.
more than I wanted to spend, but at least I have it now.

-Owen
83 Opel Kadett Diesel

Reply #271January 25, 2010, 02:11:49 pm

blackdogvan

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Re: more supercharger talk
« Reply #271 on: January 25, 2010, 02:11:49 pm »
Shoulda ordered 2!!
1991 Vanagon 1.9 mTDI

Reply #272January 25, 2010, 02:59:38 pm

arb

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Re: more supercharger talk
« Reply #272 on: January 25, 2010, 02:59:38 pm »
if the machinist is incapable of milling the head flat with the precups in it, what makes you think he will be able to do a good job cutting and replacing the precups?

if I don't trust a machinist to do the very basic(slowing down the mill) I am for sure not going to trust him with the more difficult things.

Got to agree with this as a former machinist. We calulate the cutting speed in feet (inches) per second, and it is different for each type of material. There is a referance manual for machinist with tables for material type, hardness, etc. It will show feet / sec and how much to cut at a time. Aluminum is cut about 4 times the speed of steel and you hog out up to 0.060" a pass with aluminum and only 0.005" - 0.010' or so with tool steel.

I never tried to cut mixed media so I would cut this as though it were all steel. The aluminum likely would not care about the slower speed. The more challenging aspect is the "interrupted cut" - this is very hard on the cutting incert and the mill will make a bit of noise doing so.

Reply #273January 25, 2010, 03:37:23 pm

truckinwagen

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Re: more supercharger talk
« Reply #273 on: January 25, 2010, 03:37:23 pm »
Shoulda ordered 2!!

I ordered the 2.5 OZ tube with the re sealable cap as you should only need .5 OZ each time you install a head, it should last as long as I need it to.

and yeah, a machinist that cant read a table for cutting speed will get nowhere near a head of mine with the prechambers out.
83 Opel Kadett Diesel

Reply #274January 25, 2010, 05:32:03 pm

truckinwagen

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Re: more supercharger talk
« Reply #274 on: January 25, 2010, 05:32:03 pm »
well I just talked to the machinist and he said he is not afraid of the diesel head!
he knew exactly what I meant when I expressed some concern about it being machined properly, and the price tag for machining and a wash is $80!

hopefully it will be done tonight and the gaskets/ARP moly arrive by friday to do the run out to the valley again!

-Owen
83 Opel Kadett Diesel

Reply #275January 26, 2010, 04:50:12 pm

truckinwagen

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Re: more supercharger talk
« Reply #275 on: January 26, 2010, 04:50:12 pm »
just got a call from the machine shop, head is done!
83 Opel Kadett Diesel

Reply #276January 27, 2010, 08:11:05 pm

truckinwagen

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Re: more supercharger talk
« Reply #276 on: January 27, 2010, 08:11:05 pm »
headgasket is in!

now I just need the ARP moly to show up...
83 Opel Kadett Diesel

Reply #277January 27, 2010, 08:47:09 pm

rabbitman

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Re: more supercharger talk
« Reply #277 on: January 27, 2010, 08:47:09 pm »
I read on here that edelbrock gasket goo/sealer/gaskacinch works good. I read about it a while ago and searched to find exactly what it's called but everyone called it something different.
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #278January 29, 2010, 06:33:28 pm

truckinwagen

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Re: more supercharger talk
« Reply #278 on: January 29, 2010, 06:33:28 pm »
well, the damn ARP lube did not show up today, so I guess I will do with 30WT
anyone know for sure what the torque value is on 12mm ARP studs with 30WT? I want to say 120FT-LBS but I lost the piece of paper with the chart on it.

-Owen
83 Opel Kadett Diesel

Reply #279January 30, 2010, 08:34:37 pm

truckinwagen

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Re: more supercharger talk
« Reply #279 on: January 30, 2010, 08:34:37 pm »
well, went out to mikes today, the head looked beautiful!



set the valve lash(much easier on the bench than on the engine) installed my EGT probe:


and the head went on.
about 5 hours after I arrived at mikes, the motor fired up!

took a few minutes of idling and adding coolant to get all the air out of the cooling system, and then I took a test drive out to Tesoro for some diesel.


it held oil pressure, held a steady 180* water temp(no coolant spewing out this time!) and pulled pretty hard!

it seems to rev to about 3500RPM(using a little math from MPH and gear) and makes about 10PSI of boost there.
EGT was about 300* at cruise, and if held to the floor they will go as high as 600* but no higher, so there is definitely room for lots more fuel.

I just received a set of springs to test on the governor, but I think I will wait until it is back home to do that.

so tomorrow I am going back out to do just what the motor does not want to do, drive on the highway for an hour at 65MPH.

it was too dark for pics/vids tonight, but there will be plenty taken tomorrow before it comes home!

-Owen
83 Opel Kadett Diesel

Reply #280January 30, 2010, 11:45:20 pm

Swartzvw

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Re: more supercharger talk
« Reply #280 on: January 30, 2010, 11:45:20 pm »
Ive been following this thread, thats awesome that its now driving!
84 VW Rabbit w/ VNT 17
87 VW Jetta GL

Reply #281January 31, 2010, 08:16:43 am

RabbitJockey

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Re: more supercharger talk
« Reply #281 on: January 31, 2010, 08:16:43 am »
i'm curious why you didn't put the egt in one of the collectors to at least get numbers from 2 different cylinders.  But man those egts are low, i'm curious how this is going to turn out.  I know a lot of gas super charger people are disappointed because turbos generally make more power.  How ever i am thinking that  since there is no set air/fuel ratio you have to go by and since you can crank up the fueling until the egt is at its peak, and there is no back pressure, that this maybe quite a powerful car.  the anticipation is brutal haha.
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81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #282January 31, 2010, 08:18:58 am

Rabbit on Roids

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Re: more supercharger talk
« Reply #282 on: January 31, 2010, 08:18:58 am »
is your thermo lead very short or something? cause like trevor said, the collector would have been a better spot to read from. you are reading only what #4 cylinder is doing, cyls 1-3 could be burning down and the gauge would never know it. im sure it works just fine, and is probably a fine spot to mount it, but i never thought it was wise to just monitor a portion of your engine.

Reply #283January 31, 2010, 10:21:47 am

truckinwagen

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Re: more supercharger talk
« Reply #283 on: January 31, 2010, 10:21:47 am »
I put the thermocouple there because where all four cylinders merge is so far downstream that there would be substantial temperature drop from what is really going on if I put it there, and all the places where two merge on the manifold would be in the way of the intake.

im not too worried about the reading being much different than reality, the intake is not going to bias to any cylinder in particular, and I can also look for smoke to tell me if the others are in meltdown heat(absolutley no smoke right now, even under full pedal)

there is lots of room to go up, I think where this motor is really going to shine is accelerating from a stop, and from a rolling start, as the boost is already there, there is no need to wait for it to fuel big, it is already scratching the tires in second, and the EGT's haven't even broken 1000* yet

so for this non turbocharged engine, what do you think would be a good target max EGT?

-Owen
83 Opel Kadett Diesel

Reply #284January 31, 2010, 10:24:08 am

Rabbit on Roids

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Re: more supercharger talk
« Reply #284 on: January 31, 2010, 10:24:08 am »
well, i bet you could run MORE egt's because you dont have a turbo to worry about melting. i would say you should at least be able to run 1400 or 1600 safely.