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tube header
by
smoken u
on 12 Aug, 2009 11:48
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just a quick question anyone on here know where i can get or if someone on here fabricates tube headersfor the 1.6 TD???
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#1
by
Rabbit on Roids
on 12 Aug, 2009 12:40
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basically any older 8v vw exhaust manifold fits, not just specific 1.6td parts. so if you can find yourself a turbo header off of a older GTI or ABA engine, it will bolt right up.
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#2
by
smoken u
on 12 Aug, 2009 13:14
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lol i know i can but i need somthing externallly wastegated, and one from a an audi with the wastegate facing upwards will not work as I am also using an intake from a 1.8 gasser.
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#3
by
53 willys
on 12 Aug, 2009 19:55
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here is one I have been home building.....I am running mine with a 40mm External gate...But I wanted mine to point up for easy turbo access
I still gotta make two more notches for the two center runners..but it's getting close..(moving to a new house really slows progress

)

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#4
by
Smokey Eddy
on 12 Aug, 2009 22:47
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Drool DROOL DROOL!!!Drrroooooollll!
you need a bigger intake manifold Willy!
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#5
by
smoken u
on 13 Aug, 2009 03:24
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what steel did you use for the exhaust flange looks to be at least 1/4 inch lol, yeah that looks awesome, gonna flow a helluva lot better than stock
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#6
by
53 willys
on 13 Aug, 2009 07:39
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thanks Eddy...I got a new intake in the works..
the flange on it is 1/2"
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#7
by
smoken u
on 16 Aug, 2009 16:20
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now if i was going to fab up my own header, should i use the 1/2 steel plate for the flange or 1/4 inch plate??? I know the 1/2" will definantly hold up to alot of abuse, but 1/4" is fairly beefy as well.
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#8
by
53 willys
on 16 Aug, 2009 20:00
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for a turbo manifold I would go 1/2" myself...if your gonna build it you might as well build it right.
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#9
by
53 willys
on 17 Aug, 2009 12:43
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I don't think 1/4" is thick enough for exhaust flanges near the head/turbo. I'd go with at least 3/8".
Andrew
yeah for something that will heat cycle over and over at high temps I would want something thick!
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#10
by
smoken u
on 17 Aug, 2009 13:09
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lol yeah 1/2" is what i thought lol
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#11
by
macka
on 18 Aug, 2009 13:43
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1/2" or 5/8" for the flange, port match for size to the turbo, then open up the exhaust to at least 2.75".
Are you TIGging that or going with a MIG or ARC?