Author Topic: PD150 INTAKE ON A 1.9 AAZ ??  (Read 3009 times)

August 08, 2009, 10:12:59 am

GEE-BEE

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    1981 with South African front end ,42 k original
PD150 INTAKE ON A 1.9 AAZ ??
« on: August 08, 2009, 10:12:59 am »
Is this mod worth it ?

I know I would need a EGR race pipe adapter ..( dieselgeek.com )

Thanx
1.9 AAZ, CHD 5spd with Peloquin
KO4/KO3 Hybrid turbo
Giles Pump OHC
Complete Techtonics 2'5 S/S DP and Exhaust
Coilovers, MKII Pedal Swap,G60 BRAKES
MK1 JETTA DASH
675MM 16V radiator (MKII) PASSAT DUAL FAN
42K original miles , South African Front End
15x6 Le Casletts 195-45-15

Reply #1August 08, 2009, 10:34:13 am

RabbitJockey

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Re: PD150 INTAKE ON A 1.9 AAZ ??
« Reply #1 on: August 08, 2009, 10:34:13 am »
i dunno how much pd150 manifolds cost, but i'd much rather have a 1y intake or something, but then you have to use a different turbo or flip it.
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #2August 08, 2009, 10:42:58 am

jtanguay

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Re: PD150 INTAKE ON A 1.9 AAZ ??
« Reply #2 on: August 08, 2009, 10:42:58 am »
why would you need an egr race pipe adaptor??? just block it off...  get rid of the egr as it will clog up the intake in a short period.  the PD130/150 intakes are a good upgrade..  not as good as the dual plenum intakes but a heck of a lot better than stock TDI and earlier intakes.  porting & polishing would be a good idea too.


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Reply #3August 08, 2009, 11:02:53 am

jack's lack

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Re: PD150 INTAKE ON A 1.9 AAZ ??
« Reply #3 on: August 08, 2009, 11:02:53 am »
the egr on the PD150 is bolted on the intake end of the manifold and is where the intercooler piping attaches, therefore when you delete it you have to either fabricate or order some sort of adaptor. It is my understanding that this is the same as the newer TDI intakes and that the EGR delete adaptors for those will work. It is not like the stock AAZ where there is a separate hole to block off

I have a PD150 intake and I am in the process of doing a P&P job on it. I will post up pics when done. I don't know if it is the best intake, but the runners are longer than the stock, and the volume narrows promoting the venturi effect. seems like it would flow much better than stock. It was a few $ though, but easy enough to make it fit, just had to cut off one of the longer heat shield mounting posts where it would contact the compressor housing on my K14. I have the drivers side intake one, but I imagine you would still have this issue on the right side one as well.

I wish I had access to a dyno, cause I would run them both and we could have an apples to apples comparison with real numbers. The best I could do in lieu is to do a little spirited driving with both and watch the boost gauge. The install is probably still at least a month out in reality though, I imagine you want a quicker answer than that.
« Last Edit: August 08, 2009, 11:04:25 am by jack's lack »
1982 Rabbit diesel L 4 door
AAZ, K14, Giles pump, PD150 intake, P&P'd head, ceramic coated pistons, 2.5" stainless down pipe & exhaust. FK coils

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