Author Topic: K03 turbo rebuilt.  (Read 2624 times)

July 21, 2009, 10:04:08 am

Torchd

  • Veteran

  • Offline
  • ***

  • 372
K03 turbo rebuilt.
« on: July 21, 2009, 10:04:08 am »
Hey guys!

My mark3 AAZ turbo leaks oil and I've got the reuild kit. I would really appreciate if some one can guide me on rebuilding this turbo. Some one who has done it before?

Thanks.

Reply #1July 21, 2009, 10:17:50 am

andyztoy

  • Guest
Re: K03 turbo rebuilt.
« Reply #1 on: July 21, 2009, 10:17:50 am »
i would also like i know this

Reply #2July 21, 2009, 11:49:52 am

Rabbit on Roids

  • Guest
Re: K03 turbo rebuilt.
« Reply #2 on: July 21, 2009, 11:49:52 am »
To both of you:
get the turbo balanced after you rebuild it.
and make sure to mark the wheels facing up, so you can have them in the same position when you put it back together.

Reply #3July 21, 2009, 12:13:09 pm

andyztoy

  • Guest
Re: K03 turbo rebuilt.
« Reply #3 on: July 21, 2009, 12:13:09 pm »
so how big of a process is this, is it something an experienced guy can do in an hour?

what kind of money do shops charge to do this

Reply #4July 21, 2009, 01:55:42 pm

ObscuredByClouds

  • Junior

  • Offline
  • **

  • 98
Re: K03 turbo rebuilt.
« Reply #4 on: July 21, 2009, 01:55:42 pm »
Mark the wheel carefully to the shaft with a scratch, it's not perfect, but can be done

Reply #5July 21, 2009, 02:11:11 pm

burn_your_money

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 8999
  • Personal Text
    Bright, On
Re: K03 turbo rebuilt.
« Reply #5 on: July 21, 2009, 02:11:11 pm »
Depending on how easy it comes apart you are looking at an afternoon to a full weekend.
Tyler

Reply #6July 21, 2009, 02:13:52 pm

rabbitman

  • Veteran

  • Offline
  • ***

  • 2788
Re: K03 turbo rebuilt.
« Reply #6 on: July 21, 2009, 02:13:52 pm »
Mark the wheel carefully to the shaft with a scratch, it's not perfect, but can be done

I think a  sharpie would be better, seems like a scratch wouldn't be good for it.
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #7July 22, 2009, 09:32:03 pm

Rabbit TD

  • Veteran

  • Offline
  • ***

  • 840
Re: K03 turbo rebuilt.
« Reply #7 on: July 22, 2009, 09:32:03 pm »
Mark the wheel carefully to the shaft with a scratch, it's not perfect, but can be done



I think a  sharpie would be better, seems like a scratch wouldn't be good for it.

I never understood why they need rebalanced either if you use a Sharpie like you said.  The hot side wheel is part of the shaft itself and can be marked at the tip of a blade and a mark on the housing on that side.   Then keeping those marks in the same place mark the compressor wheel and housing at the same time the same way.  As long as you don't loose your marks from cleaning or something I don't see how this wouldn't work and would be more acurate marking at a blade tip instead of way down on that little shaft, or am I missing something.  I have read that some types don't even require rebalacing at all.
« Last Edit: July 22, 2009, 09:36:39 pm by Rabbit TD »

Reply #8July 24, 2009, 12:58:29 am

Torchd

  • Veteran

  • Offline
  • ***

  • 372
Re: K03 turbo rebuilt.
« Reply #8 on: July 24, 2009, 12:58:29 am »
Thanks guys for the tips..


Does any one have a full rebuild guide?