Author Topic: rebuilding injectors  (Read 2005 times)

June 03, 2009, 06:22:30 am

Dasherhead

  • Newbie

  • Offline
  • *

  • 8
rebuilding injectors
« on: June 03, 2009, 06:22:30 am »
In Vince's great writeup on rebuilding injectors he places sandpaper on glass and laps surfaces.  Is that water on top of the sandpaper?  Help me out here - I want to get this one right!  BTW - this is a great site for learning!   :)
79 Dasher Wagon / 06 Jetta Tdi / 81 Rabbit L
Bend, Oregon

Reply #1June 03, 2009, 06:38:26 am

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
Re: rebuilding injectors
« Reply #1 on: June 03, 2009, 06:38:26 am »
Welcome to the site!

It's a generic light oil... probably some 5W30 from my gasser days.  ;)

As the instructions say... the "proper" tool is a precision microtome or a very fine green lapping block.  Sandpaper is kinda cheating,  so the trick is to do as little as needed after having a close look at how out-of-whack the surfaces are.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #2June 03, 2009, 11:02:31 am

cyrus #1

  • Veteran

  • Offline
  • ***

  • 360
Re: rebuilding injectors
« Reply #2 on: June 03, 2009, 11:02:31 am »
I've had good luck using those peel and stick sanding discs.  They stick quite nicely to a sheet of glass.

About the only thing I do differently than Vince is the motion used for lapping.  I use a figure 8 motion and rotate the part 90° every couple seconds.  This method seems to virtually eliminate any chance of wearing the part unevenly.  :)
Cody

2002 Jetta TDI
2000 Jetta TDI - R.I.P.
1990 Jetta 8v-Eventually to be 1.6TD

Reply #3June 03, 2009, 04:39:31 pm

Rabbit TD

  • Veteran

  • Offline
  • ***

  • 840
Re: rebuilding injectors
« Reply #3 on: June 03, 2009, 04:39:31 pm »
I've had good luck using those peel and stick sanding discs.  They stick quite nicely to a sheet of glass.

About the only thing I do differently than Vince is the motion used for lapping.  I use a figure 8 motion and rotate the part 90° every couple seconds.  This method seems to virtually eliminate any chance of wearing the part unevenly.  :)
The only thing there though is that can you get them in a 400-600 grit or finer and are they the wet or dry style and hold up to the oil very good?

Reply #4June 05, 2009, 12:47:59 am

Smokey Eddy

  • Veteran

  • Offline
  • ***

  • 3468
    • McScrubbins Body Wash
Re: rebuilding injectors
« Reply #4 on: June 05, 2009, 12:47:59 am »
i ALWAYS use oil with wet dry for fine sanding like injector internals.
ALWAYS...

wet dry i would say is re-usable. The grit obviously goes down after exended use but used correctly and carefully it can last a very long time. escpecially tapped to a piece of glass.
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD