Author Topic: How to remove injectors on PD engines.  (Read 3458 times)

February 23, 2009, 10:57:49 am

Torchd

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How to remove injectors on PD engines.
« on: February 23, 2009, 10:57:49 am »
Hey guys!

My friend needs to remove injectors on his TDI PD 2002 mK4 golf. Would any one know how to do that and what should one be cautious about?

Any DIY articles or anything else is appreciated. Thanks.



Reply #1February 23, 2009, 06:15:10 pm

the caveman

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How to remove injectors on PD engines.
« Reply #1 on: February 23, 2009, 06:15:10 pm »
Don't remember about removing them but i'm pretty sure you need some kinda special jig when re-installing them. Someone else may know but i'm pretty sure it's a pain.
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #2February 24, 2009, 09:34:01 am

Tintin

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How to remove injectors on PD engines.
« Reply #2 on: February 24, 2009, 09:34:01 am »
It's easy to remove & reinstall injector on PD engine, not special tool is needed exept triple square bit.

Dont forget to reinstall new o-ring and readjust the injector cam follower.

Reply #3February 24, 2009, 03:41:43 pm

Torchd

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How to remove injectors on PD engines.
« Reply #3 on: February 24, 2009, 03:41:43 pm »
Whats a triple square bit? and where are the injectors on pd engines?
 

Are they under the valve cover?

Reply #4February 24, 2009, 04:10:32 pm

jtanguay

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How to remove injectors on PD engines.
« Reply #4 on: February 24, 2009, 04:10:32 pm »
Quote from: "Torchd"
Whats a triple square bit? and where are the injectors on pd engines?
 

Are they under the valve cover?


triple square = 12 point.  and yes the injectors are under the valve cover.


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Reply #5February 26, 2009, 12:07:25 am

Torchd

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How to remove injectors on PD engines.
« Reply #5 on: February 26, 2009, 12:07:25 am »
Thanks man!

Reply #6February 26, 2009, 06:47:40 pm

the caveman

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How to remove injectors on PD engines.
« Reply #6 on: February 26, 2009, 06:47:40 pm »
Quote from: "Torchd"
Whats a triple square bit? and where are the injectors on pd engines?
 

Are they under the valve cover?

i left VW just before having to do one. Another one of their lies. No wonder  my boss used to get angry everytime a new tool showed up and most cases had to buy with zero option to send it back. some  of course were neccessary, but at least half were never used.
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI