Author Topic: Huge electrical mess with a diesel tach... please help!  (Read 6073 times)

January 13, 2009, 05:25:32 pm

stabmaster

  • Newbie

  • Offline
  • *

  • 14
Huge electrical mess with a diesel tach... please help!
« on: January 13, 2009, 05:25:32 pm »
This is a '91 diesel Carat which recieved a disel motor from the previous owner. The previous owner also did a horrible job wiring things together. For one, there is a cat5 cable and a telephone cable carrying wires around! It's pretty nasty. It worked marginally until today.

The major cause of this huge clusterf*** is (1) the previous owner ran a tachometer and (2) the previous owner added a gague cluster which included a volt meter, oil pressure gague, and water temperature.

So first off I'm not attached in any way to the gagues or the tachometer. I would rather have everything work than have 4 gagues that either don't work or tell me how poorly my diesel is working due to the horrific wiring job!

So here's exhibit 1:



I do not know what any of these wires do. I can only tell you that the white arrow at the bottom points down to the Dakota Digital diesel tach converter.

Most interestingly, the Dakota Digital is attached further to yet another tachometer board.

Now instead of trying to untangle this mess, I need a shopping list! Please let me know how to get out of this mess.

First, I read a few posts regarding how it is not necessary to have any converters to get a diesel cluster tach running off of the "W" alternator lead. Secondly, if this is not true, then how hard is it to get a working tach while utilizing the Dakota Digital DSL-1 B

I found the instructions here:
http://www.dakotadigital.com/pdf/dsl-1d.pdf

It simply takes the W input and converts to the 4 cyl output. 3 wires! This friggin thing had like 6 wires on it.

Anyways, which cluster and which tachometer do i need to start over here?

Here's another pic


Reply #1January 13, 2009, 08:54:56 pm

Powjetta

  • Junior

  • Offline
  • **

  • 152
  • Personal Text
    San Diego CA
Huge electrical mess with a diesel tach... please help!
« Reply #1 on: January 13, 2009, 08:54:56 pm »
I changed my cluster from the one with the big clock on the right to the the diesel tachometer cluster, and the tach worked with just plugging the connectors in.  Looks like some of those wires are for the dash lights.
'86 jetta 2 dr Turbo diesel K24 - sold
'94 GMC 6.56TD - sold

Reply #2January 14, 2009, 05:32:25 am

the caveman

  • Veteran

  • Offline
  • ***

  • 1739
Huge electrical mess with a diesel tach... please help!
« Reply #2 on: January 14, 2009, 05:32:25 am »
get a diesel cluster, plug it in ,forget the previous nightmare
" I'm a vegetarian,not because i love animals, it's because i hate plants"
1970 Type 3 fastback
1972 Renault 12
1971 Super Beetle 140 HP 159 ft lbs
1987 Fox
1989 TD Jetta
1990 Fox
1989 Fox
1998 TDI Jetta
1990 T3 German MIL Transporter 1.9 na Giles super pump
1997 Jetta GLX TDI

Reply #3January 14, 2009, 06:59:15 am

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
Huge electrical mess with a diesel tach... please help!
« Reply #3 on: January 14, 2009, 06:59:15 am »
Or, since you already have the Dakota digital converter... get another gasser cluster.  

Some of the wires appear to be for fixing the lighting, others look like he was fixing bad connections on the circuit board itself.... and so on.  If you can, probably best toss it?
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #4January 14, 2009, 01:36:06 pm

stabmaster

  • Newbie

  • Offline
  • *

  • 14
Huge electrical mess with a diesel tach... please help!
« Reply #4 on: January 14, 2009, 01:36:06 pm »
sounds good to me! I will shop around for a diesel cluster

found this one, but it's metric - which is cool, but may be a bit confusing when trying to follow speeding laws.

http://cgi.ebay.com/ebaymotors/_Car-Truck-Parts-Accessories__VW-MK2-MKII-Diesel-Instrument-Cluster-WITH-TACH_W0QQitemZ220341998010QQadiZ2865QQadnZCarQ20Q26Q20TruckQ20PartsQ20Q26Q20AccessoriesQQcmdZViewItemQQptZMotors_Car_Truck_Parts_Accessories?hash=item220341998010&_trksid=p4506.c0.m245&_trkparms=72%3A727%7C65%3A12%7C39%3A1%7C240%3A1318

can anyone tell me what that white thing that he's pointing hat is (the part he claims is broken?)
Thanks!

Reply #5January 14, 2009, 01:41:17 pm

Smokey Eddy

  • Veteran

  • Offline
  • ***

  • 3468
    • McScrubbins Body Wash
Huge electrical mess with a diesel tach... please help!
« Reply #5 on: January 14, 2009, 01:41:17 pm »
I have nooooo idea.

It's a little odd that he doesn't say it was working when it came out of the car he said he doesn't have anymore...
just that he can't check that it works because he doesn't have the car anymore...
Maybe it was a replacement or something. Looks clean!
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #6January 14, 2009, 02:18:02 pm

zukgod1

  • Veteran

  • Offline
  • ***

  • 2817
Huge electrical mess with a diesel tach... please help!
« Reply #6 on: January 14, 2009, 02:18:02 pm »
Kinda looks like hes talking about the Blue ribbon maybe?


You can use that cluster and swap in your speedo head, you end up with a plug n play cluster with a MPH face.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #7January 14, 2009, 02:43:11 pm

stabmaster

  • Newbie

  • Offline
  • *

  • 14
Huge electrical mess with a diesel tach... please help!
« Reply #7 on: January 14, 2009, 02:43:11 pm »
Quote from: "zukgod1"
Kinda looks like hes talking about the Blue ribbon maybe?


You can use that cluster and swap in your speedo head, you end up with a plug n play cluster with a MPH face.


Thanks! That's what i was thinking.

By the way zukigod thanks for doing my turbo for me. It's running like a champ! Spools up nicely and, with the 2.5" exhaust, really tears it up!