Author Topic: Intermediate Shaft Pulley Torque Specs Specifications  (Read 5654 times)

November 28, 2008, 10:21:52 pm

Smokey Eddy

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Intermediate Shaft Pulley Torque Specs Specifications
« on: November 28, 2008, 10:21:52 pm »
i searched and searched and i can't find the intermediate shaft pulley bolt torque spezifications =(
If someone could get their bentley out and shout it out to me  :oops:
I found the rest i need... just that one has slipped my grasp!!!
for search purposes i named the title accordingly  :D

Intermediate Shaft Pulley Torque Specs Specifications
Ed
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Reply #1November 28, 2008, 10:29:22 pm

Quantum TD

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #1 on: November 28, 2008, 10:29:22 pm »
45 nM or 33 ft-lbs.

It's the same torque for all the Timing belt pulleys and the tensioner (minus the crank pulley)

Reply #2November 29, 2008, 10:47:09 pm

fatmobile

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #2 on: November 29, 2008, 10:47:09 pm »
Might I suggest something in a blue locktite for this bolt,..
and the seal carrrier bolts.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.

Reply #3November 30, 2008, 12:30:24 am

Smokey Eddy

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #3 on: November 30, 2008, 12:30:24 am »
How would one prevent said pulley from turning?  :roll:
I got it undone by wedging a bar in it.. i don't really want to do that again.
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #4November 30, 2008, 07:38:43 am

cyrus #1

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #4 on: November 30, 2008, 07:38:43 am »
In the past I've used an old timing belt wrapped around the pulley.  Then I clamped it with vice grips to hold it from turning.  Or you could use a tool like this:

http://www.vwdiesel.net/phpBB/viewtopic.php?t=17205&highlight=sprocket+holding+tool
Cody

2002 Jetta TDI
2000 Jetta TDI - R.I.P.
1990 Jetta 8v-Eventually to be 1.6TD

Reply #5November 30, 2008, 02:02:04 pm

Quantum TD

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #5 on: November 30, 2008, 02:02:04 pm »
Quote from: "Smokey Eddy"
How would one prevent said pulley from turning?  :roll:
I got it undone by wedging a bar in it.. i don't really want to do that again.


I take a 13mm socket, put my ratchet to reverse (loosen), slip it thru one of the holes on the sprocket, and counter-hold it on one of the seal-carrier bolts. Then I torque the main bolt on the shaft.

I would strongly urge you NOT to use locktite on the bolt. If you ever want to get in there again, forget about it. It has a woodruff key. If you torque it properly, it won't come loose.

Reply #6December 01, 2008, 07:34:02 am

arb

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #6 on: December 01, 2008, 07:34:02 am »
Quote from: "libbybapa"
Blue is medium strength and is easy to remove.  I certainly wouldn't use red.

Andrew


On _my_ diesel I use red locktite on all the bolts other than the turbo hot side. When its time to remove them, some heat will release it.

Reply #7December 01, 2008, 07:39:08 am

zukgod1

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #7 on: December 01, 2008, 07:39:08 am »
I have to agree. I use Red more than anything else.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #8December 01, 2008, 01:53:37 pm

arb

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #8 on: December 01, 2008, 01:53:37 pm »
Quote from: "libbybapa"
On this specific application, the use of heat would very likely ruin the intermediate shaft seal.  There might be an instance where one would like to remove the intermediate shaft pulley without the necessity of replacing the seal thus my rationale for using blue.

Andrew


Yeah, I could see that if you had to heat it (only once did I have to heat a bolt that I used Red on) and your torch did not have a fine pointed flame to focus the flame on the bolt and not the shaft / pulley. :-)  Then again, I've used Blue many times, but lately just red as I have not had a problem removing the bolts. Your mileage may varies.

Reply #9December 02, 2008, 10:55:58 am

Smokey Eddy

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Intermediate Shaft Pulley Torque Specs Specifications
« Reply #9 on: December 02, 2008, 10:55:58 am »
and if i don't use any at all? :P
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD