Author Topic: Really quick question  (Read 3614 times)

November 18, 2008, 07:31:38 am

molgrips

  • Junior

  • Offline
  • **

  • 134
Really quick question
« on: November 18, 2008, 07:31:38 am »
What size socket do you need to get the injectors out of a 1.9 AAZ?  And is it standard or some kind of special deep injector socket?

I want to know if I have to stop off at Halfords on the way home...
1994 Passat 1.9 TD Estate, 180k miles, running on veg oil

Reply #1November 18, 2008, 09:38:19 am

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
Really quick question
« Reply #1 on: November 18, 2008, 09:38:19 am »
27mm, very very deep,  very thin internally to clear the fuel return barbs, and slim profile on the outside to clear the injection pump.  

I don't think anyone's been able to get a generic deep socket to work without a lot of machining... most people end up buying the Mac or Snap-on tool designed specifically for that purpose.  Many of the deep sockets that work for the 1.6l injectors will not clear the return barbs on the AAZ injectors, as I found out to my disappointment one bank holiday. :wink:
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #2November 18, 2008, 10:50:28 am

zukgod1

  • Veteran

  • Offline
  • ***

  • 2817
Really quick question
« Reply #2 on: November 18, 2008, 10:50:28 am »
I bought a DEEP chrome socket then used my log bit to grind out the top of it so the threaded part of the injector would fit through then I also hogged out inside where the return barbs would hit. Works fine but required modification.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #3November 18, 2008, 02:13:59 pm

regcheeseman

  • Veteran

  • Offline
  • ***

  • 714
Really quick question
« Reply #3 on: November 18, 2008, 02:13:59 pm »
I think mine is a Sykes Pickavent tool from local motor factors, about £8 worth a try just avoid motorworld, charlie browns, halfrauds etc

Reply #4November 18, 2008, 03:36:27 pm

monomer

  • Veteran

  • Offline
  • ***

  • 414
Really quick question
« Reply #4 on: November 18, 2008, 03:36:27 pm »
Craftsmen from sears worked for me?
-1983 Rabbit LX 1.6/1.9 VNT build


Michigan Volkswagen Enthusiasts
www.michiganvw.org

Reply #5November 18, 2008, 04:33:43 pm

boosted_diesel_84

  • Junior

  • Offline
  • **

  • 216
Really quick question
« Reply #5 on: November 18, 2008, 04:33:43 pm »
i bought mine from autozone no modification required,
.0020 over block,balanced,blueprinted,8lb flywheel,Stage 2 clutch,ported and ceramic coated head manifolds,turbo,pistons, SS valves, PP 2.5in DP,Intake, 3" ex.GTD nozzles, Built pump, windage tray,36mm pump,ARP Studs.etc.My build thread http://www.vwdiesel.net/forum/index.php?topic=15461.0

Reply #6November 18, 2008, 05:46:29 pm

Smokey Eddy

  • Veteran

  • Offline
  • ***

  • 3468
    • McScrubbins Body Wash
Really quick question
« Reply #6 on: November 18, 2008, 05:46:29 pm »
Quote from: "zukgod1"
I bought a DEEP chrome socket then used my log bit to grind out the top of it so the threaded part of the injector would fit through then I also hogged out inside where the return barbs would hit. Works fine but required modification.



Could you take a pic of your socket and PM it to me?  :D
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #7November 18, 2008, 06:46:40 pm

79rabbit4dr

  • Guest
Really quick question
« Reply #7 on: November 18, 2008, 06:46:40 pm »
Quote from: "monomer"
Craftsmen from sears worked for me?


Quote from: "boosted_diesel_84"
i bought mine from autozone no modification required,


part numbers :!::?:  please  :oops:

Reply #8November 18, 2008, 07:02:36 pm

Vincent Waldon

  • Global Moderator
  • Veteran

  • Offline
  • ***

  • 3255
    • My collection of HOWTOs
Really quick question
« Reply #8 on: November 18, 2008, 07:02:36 pm »
You guys are talking about AAZ (1.9) injectors right ??  The tall ones with the wider barbs ??  :wink:
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #9November 18, 2008, 07:07:47 pm

monomer

  • Veteran

  • Offline
  • ***

  • 414
Really quick question
« Reply #9 on: November 18, 2008, 07:07:47 pm »
Quote from: "79rabbit4dr"
Quote from: "monomer"
Craftsmen from sears worked for me?


Quote from: "boosted_diesel_84"
i bought mine from autozone no modification required,


part numbers :!::?:  please  :oops:


Got a sears around you?


It's the only 29mm Craftsmen deep they stock (a 12pt i believe)
-1983 Rabbit LX 1.6/1.9 VNT build


Michigan Volkswagen Enthusiasts
www.michiganvw.org

Reply #10November 18, 2008, 08:04:15 pm

gunrtd

  • User+

  • Offline
  • *

  • 31
Really quick question
« Reply #10 on: November 18, 2008, 08:04:15 pm »
I got a 27mm 1/2 inch drive socket from the pawn shop cause I didn't want to bust up my set.
I cut the drive end off of the socket with a metal chop saw, then added 5 inches of pipe to the mid section. Welded it all up in a vise and I have my own AAZ injector remover for around $5.
The inside diameter of the pipe was just slightly smaller than the outside diameter of the socket so the hose barbs have room to spare.

Reply #11November 19, 2008, 02:51:27 pm

79rabbit4dr

  • Guest
Really quick question
« Reply #11 on: November 19, 2008, 02:51:27 pm »
Quote from: "monomer"
Got a sears around you?
It's the only 27mm Craftsmen deep they stock (a 12pt i believe)


was that supposed to say 27mm? The sears here in town sucks, very small. I'll have to check the bigger city 30 min away. thanks!

Reply #12November 19, 2008, 03:12:20 pm

zukgod1

  • Veteran

  • Offline
  • ***

  • 2817
Really quick question
« Reply #12 on: November 19, 2008, 03:12:20 pm »
Quote from: "Smokey Eddy"
Quote from: "zukgod1"
I bought a DEEP chrome socket then used my log bit to grind out the top of it so the threaded part of the injector would fit through then I also hogged out inside where the return barbs would hit. Works fine but required modification.



Could you take a pic of your socket and PM it to me?  :D


If I remember  I'll send it off.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #13November 20, 2008, 09:45:10 am

stewardc

  • Guest
Really quick question
« Reply #13 on: November 20, 2008, 09:45:10 am »
Snap-On actually make a special socket for that purpose.

Reply #14November 20, 2008, 10:14:16 am

zukgod1

  • Veteran

  • Offline
  • ***

  • 2817
Really quick question
« Reply #14 on: November 20, 2008, 10:14:16 am »
Quote from: "stewardc"
Snap-On actually make a special socket for that purpose.


$$CHA CHING$$
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy