Author Topic: Jetta project 200  (Read 178859 times)

Reply #165February 13, 2009, 01:47:34 pm

Smokey Eddy

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Jetta project 200
« Reply #165 on: February 13, 2009, 01:47:34 pm »
wow!!! You have removed LOTS of material! Nice work!
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #166February 13, 2009, 04:48:18 pm

Dirtrag2

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Jetta project 200
« Reply #166 on: February 13, 2009, 04:48:18 pm »
ain't it cool how those heads take a beautiful shine when polished  :lol:

nice work aki :!:
...Darcy
'97 Jetta 1.9TD ( dirtrag2 )
'88 Fox Wagon ( projekt Dirtrag 3 )

Reply #167February 13, 2009, 06:14:04 pm

RabbitJockey

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Jetta project 200
« Reply #167 on: February 13, 2009, 06:14:04 pm »
whats going on here?

01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #168February 13, 2009, 10:20:11 pm

Aki-76

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Jetta project 200
« Reply #168 on: February 13, 2009, 10:20:11 pm »
that is my own twinturbo pistonīs.groove increase valve space and i think i put very serious camshaft,about 285 and 12mm...


Janneīs sylinderhead is full race head without any compromise   :twisted:


next week new photos that.

Reply #169February 14, 2009, 12:13:49 am

Smokey Eddy

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Jetta project 200
« Reply #169 on: February 14, 2009, 12:13:49 am »
wooowwwwww
That's amazing. So much work! You guys must have your own machine shop!!! what is the groove in the middle for?
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #170February 14, 2009, 12:30:31 am

Aki-76

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Jetta project 200
« Reply #170 on: February 14, 2009, 12:30:31 am »
itīs for air,conduct to pre camber.itīs very important and shape should be smooth.

my own sylinder head is little different shape as usually  :twisted:

Reply #171February 16, 2009, 08:06:33 am

TurboJ

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Jetta project 200
« Reply #171 on: February 16, 2009, 08:06:33 am »
Hello guys!

Sorry for not updating for a while - I've been extremely busy with work and school lately...

Aki: Incredible work as usual! We'll have fun when I come over!
And I will want to drool on your own project's special parts too!

I HAVE been working on the Jetta anyway!
The body reinforcements are almost complete, and tomorrow I will take all removable body parts to the paint shop.
I've been sourcing some  missing parts too.
Too bad my schedule has bent this far though..
Now it seems the Jetta will be driveable no sooner than April.
On the other hand, a big project like this is something where cutting corners isn't a wise choice so I'll just have to be patient and keep on working.

Thanks for all the interest to all you good people!
I will post some photos of my own in a couple of days!
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Jetta II 1.6 TD 'Project 200'

Reply #172February 16, 2009, 08:41:40 am

arb

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Jetta project 200
« Reply #172 on: February 16, 2009, 08:41:40 am »
Quote from: "Aki-76"
itīs for air,conduct to pre camber.itīs very important and shape should be smooth.

my own sylinder head is little different shape as usually  :twisted:


There are some guys getting better combustion with "V" grooves on their pistions.... sharp edges.  

http://mpgresearch.com/forum/viewtopic.php?t=598

Reply #173February 16, 2009, 08:57:57 am

zukgod1

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Jetta project 200
« Reply #173 on: February 16, 2009, 08:57:57 am »
Those are gassers though.

I think jimfoo did this as well for his Rover but he didnt have any before measurements to compair.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #174February 16, 2009, 07:04:59 pm

dillenger1

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Jetta project 200
« Reply #174 on: February 16, 2009, 07:04:59 pm »
did you break a timing belt?(valve kisses?)
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #175February 16, 2009, 07:13:54 pm

rallydiesel

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Jetta project 200
« Reply #175 on: February 16, 2009, 07:13:54 pm »
No, I think he's running oversized valves.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #176February 17, 2009, 02:28:09 am

TurboJ

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« Reply #176 on: February 17, 2009, 02:28:09 am »
He most certainly is  :)
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Jetta II 1.6 TD 'Project 200'

Reply #177February 17, 2009, 02:37:48 am

Smokey Eddy

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Jetta project 200
« Reply #177 on: February 17, 2009, 02:37:48 am »
Are you going to do ceramic coating?

This is probably the most intensive build i've seen yet. So much bottom end work and alterations. IE. over sized valves! :P and that is some AGGRESSIVE porting going on
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #178February 17, 2009, 03:17:49 am

TurboJ

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Jetta project 200
« Reply #178 on: February 17, 2009, 03:17:49 am »
Remember there are two engines talked about here.

The head porting pictures are of my 1.6 engine with AAZ head,
the pistons are from Aki's twin turbo engine.

As for the ceramic coating, both our engines will have that. (Piston tops, combustion chambers, exhaust ports and manifold, possibly also insides of the pre-cups).
Now I hope I had bough those uprated con-rods after all.
The rods are now the only thing that prevent me from going seriously over 200 hp. Well, there's always next time...
---------------------------------------
Jetta II 1.6 TD 'Project 200'

Reply #179February 17, 2009, 02:49:43 pm

RabbitJockey

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Jetta project 200
« Reply #179 on: February 17, 2009, 02:49:43 pm »
get custom ones, i am considering it, and i'm not doing half the stuff you are, such as the girdle and ceramic coating,  the rods really seem to be what fails on these motors when they're built, i'm not planning on getting 200hp tho either.
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit