So,
After a summer of an 1.6 NA converted to TD with VNT15, I have concluded the following things-
-As long as one keeps egt's low, one cannot blow it up. I was unable to go about 800 with an NA pump cranked to the point of not being able to adjust the idle anymore (screw turned up a lot, idle backed down as far as possible).
-Wastegate actuators modified into vane actuators work awesome. Vanes almost shut all the time, vanes open at 10-12 psi.
-Car sounds friggin' awesome.
-Car is quite zippy, even with NA injectors and NA pump.
-Hockey puck breather thing from I believe a gasser works great to keep oil inside the engine.
-Car is quite zippy even without an intercooler.
-Don't use old radiator hose for charge piping; it blows up.
-The little adjuster in the overboost valve quickly falls out if you loosen it a little. One of the bolts that hold the trans onto a vw engine work great to replace it and make it not open anymore.
A video.
http://www.youtube.com/watch?v=0OzNjbr9-6gOverall, vnt15 na is a huge success. I have beat the piss out of the engine, and it still runs awesome. Only a tiny tiny amount of oil in the catch can after an autox, too. Super cheap build, too; $30 for the vnt15 and manifold, $50 for the intake manifold, $30 or so for exhaust parts, $65 for egt gauge and aircraft spruce probe.
It's going to get parked for the winter, very soon. Next year's plans include an intercooler, TD pump, new injectors, and a metal HG when I blow the fiber one.