Author Topic: Sticky Injector!!!  (Read 6528 times)

September 15, 2008, 09:57:37 pm

Smokey Eddy

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Sticky Injector!!!
« on: September 15, 2008, 09:57:37 pm »
ok, after much searching for sticky injector solutions i've found nothing . maybe i suck at this but i have only found people saying "maybe its a stick injector"
ok! So i have two sticky injectors!!! what do i do about this? what does sticky even mean in this context? too high break pressure?

i must fix them because it is so severe it wont start anymore and i smoke an unruly amount not to mention the racket those two cylinders make with the sticky injectors
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #1September 16, 2008, 03:16:19 am

dillenger1

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Sticky Injector!!!
« Reply #1 on: September 16, 2008, 03:16:19 am »
means it wont break open properly,or its spitting diesel in.
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #2September 16, 2008, 06:11:25 am

arb

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Sticky Injector!!!
« Reply #2 on: September 16, 2008, 06:11:25 am »
Quote from: "dillenger1"
or its spitting diesel in.


Not good for the metal parts in your engine :-(

Reply #3September 16, 2008, 11:10:00 am

Smokey Eddy

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Sticky Injector!!!
« Reply #3 on: September 16, 2008, 11:10:00 am »
Thanks for the input but this still doesn't help at all.
I know there is something wrong. I already know that.

I have no idea what to do about it??? do i need new ones or something.
Sorry for being so agitated I'm just really %$&%ed off with this piece of #$^^ car.
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #4September 16, 2008, 11:16:06 am

Gearhead

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Sticky Injector!!!
« Reply #4 on: September 16, 2008, 11:16:06 am »
Your options are new ones, rebuilt ones, or rebuilding them yourself and setting the pop pressure.

Good luck.
'82 2 Door 1.6N/A :( Rabbit  '85 Cabrio project

Reply #5September 16, 2008, 11:27:58 am

dillenger1

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Sticky Injector!!!
« Reply #5 on: September 16, 2008, 11:27:58 am »
get a new set of nozzles off ebay,send them to blackboostedtruck!!
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #6September 16, 2008, 11:40:47 am

Mark(The Miser)UK

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Re: Sticky Injector!!!
« Reply #6 on: September 16, 2008, 11:40:47 am »
Quote from: "Smokey Eddy"
ok, after much searching for sticky injector solutions i've found nothing . maybe i suck at this but i have only found people saying "maybe its a stick injector"
ok! So i have two sticky injectors!!! what do i do about this? what does sticky even mean in this context? too high break pressure?

i must fix them because it is so severe it wont start anymore and i smoke an unruly amount not to mention the racket those two cylinders make with the sticky injectors


Be more specific...
 It won't start yet it smokes? Do you mean it's hard to  start?
 How do you know its 2 injectors and not 1 or 3 :?

If testequipment is not available, then I'd do this... remove glowplug power.  reverse fuel lines on pump so that they point up in the air. reattach injectors and get someone to crank for a few seconds whilst you watch from a safe distance... Cover some of them with cloth if  wary :wink:
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...

Reply #7September 16, 2008, 05:03:20 pm

blkboostedtruck

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Sticky Injector!!!
« Reply #7 on: September 16, 2008, 05:03:20 pm »
Quote from: "dillenger1"
get a new set of nozzles off ebay,send them to blackboostedtruck!!


yes i can do them! or since your in canada i suggest Giles or check with caveman i think he can do injectors now?
and thanks Ben for the recommendation!
Duane
injector rebuilds call  414-840-1395 for faster service not on line much!
'66 variant 1500S
'81 2dr n/a 1.6 diesel rabbit 8"lift 260K R.I.P.
'81 caddy gas 1.8 turbo/stroker W/N.O.S.
'81 caddy 1.9 turbo diesel
'82 caddy gas 1.8 G60
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Reply #8September 16, 2008, 05:11:54 pm

subsonic

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Sticky Injector!!!
« Reply #8 on: September 16, 2008, 05:11:54 pm »
Pull your injectors and look at the tips.  See if they all look the same.  Find a diesel shop and ask them to check to pop pressure and spray pattern, that should be very cheap.  They will either be correct or off.  If they dribble fuel out and dont seal well you will start to melt things.  If they are original and have more than 100,000 miles on them you may want to consider having them rebuilt.  Lots of info on that process on the forum.
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #9September 18, 2008, 12:43:29 am

Smokey Eddy

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Sticky Injector!!!
« Reply #9 on: September 18, 2008, 12:43:29 am »
I already did all that with the injectors less than a month ago.
The nozzles aren't  4 months old; thats the date of rebuild.
they are all within acceptable popping pressures when i checked 3 weeks ago.
I know which ones it is because you can hear it knock with a stethoscope.
I roll it down a hill to start it.
Yes, it smokes tons.
 Grey/white smoke.
 especially on idle.
All the tips looked fine 3 weeks ago.
I notced 1 of them leaks a bit from where they join together in the middle. The rest are bone dry.

Mark(The Miser)UK, thanks for the advice but i aleady know they're getting fuel because i cracked the lines a bit and diesel came out and tons of unburt comes out the tail pipe during cranking. And if anyone ever does that suggestion of turning them upside down and cranking, cover ALLLLL ALL ALL ALL your coolant hoses with tons of towels or paper towel because diesel will EAT them.

any tips other than to get new ones? :cry:
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #10September 18, 2008, 05:59:30 am

subsonic

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Sticky Injector!!!
« Reply #10 on: September 18, 2008, 05:59:30 am »
Going with the fire fuel and air thought process, look at fire next.  Check all of your glowpugs.  If you get two that are bad it will cause these problems.  Pull them and either check resistance or use some jumper cables to see if they glow cherry red quickly.  If any of the tips look melty, you need to look at that injector again.   If you have the injectors out, you can cycle the glow plugs and look into the head and see if they are working.
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #11September 18, 2008, 11:06:41 am

Mark(The Miser)UK

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Sticky Injector!!!
« Reply #11 on: September 18, 2008, 11:06:41 am »
Smokey,
Loosen nut on #1 injector line at the injector and raise it slightly . Turn on ignition and check that diesel pulse is indeed on TDC compression stroke [if you have an oil baffle you'll need toremove valve cover to see cam lobes. Other than that , you'll need t oremove injectors and check them again. Ingress of dirt can happen at any time I guess...
The absolutely best cleaner I've found so far is a spray  on oven cleaner. Ancient carbon dissolves in minutes. Rinse with diesel and see how much carbon comes off onto a rag...
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...

Reply #12September 18, 2008, 11:20:26 am

jtanguay

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Re: Sticky Injector!!!
« Reply #12 on: September 18, 2008, 11:20:26 am »
Quote from: "Mark(The Miser)UK"
Quote from: "Smokey Eddy"
ok, after much searching for sticky injector solutions i've found nothing . maybe i suck at this but i have only found people saying "maybe its a stick injector"
ok! So i have two sticky injectors!!! what do i do about this? what does sticky even mean in this context? too high break pressure?

i must fix them because it is so severe it wont start anymore and i smoke an unruly amount not to mention the racket those two cylinders make with the sticky injectors


Be more specific...
 It won't start yet it smokes? Do you mean it's hard to  start?
 How do you know its 2 injectors and not 1 or 3 :?

If testequipment is not available, then I'd do this... remove glowplug power.  reverse fuel lines on pump so that they point up in the air. reattach injectors and get someone to crank for a few seconds whilst you watch from a safe distance... Cover some of them with cloth if  wary :wink:


i actually like this idea... but yes... stand far far away  :lol:  this test will prove to be much better than simply checking breaking pressure... this is a real test of how the injectors are performing inside the motor.

and about the new diesel eating coolant hoses, i doubt it... the new stuff that killed my old pump (well not killed, but made leak) was leaking all over my coolant hose going to the oil cooler, and it did that for a good long time-more than a drible too... and i'm still using that coolant hose to this day (that was about 2 years ago)

so old diesel = yes new diesel = very unlikely to eat your coolant hoses  :wink:


This is how we deal with porn spammers! You've been warned.

Reply #13September 18, 2008, 12:10:42 pm

Smokey Eddy

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Sticky Injector!!!
« Reply #13 on: September 18, 2008, 12:10:42 pm »
about the diesel:
I see.
maybe it was the cetane booster or something because something ate all my hoses. would coolant do it?

I'll do the oven cleaner thing. they were sooty when i had them pop tested and had only been in there a couple months. I'll do the upside down injector thing when i put the new head on.
The pump i think is way too advanced [hill billy style] and is causing some of the issue.

1 glow plug is out but i don't think that would cause the smoke on idle once it's already hot.

subsonic, what were you saying about looking melty. one of the glow plugs wasn't the same shape it was when i put it in. it once had a taper and now it looks like the round ceramic ones. So you said i need to look at that injector again. look for what?

I'm sorta building a new engine because this one is a piece but it's not very exciting compared to what most people are doing ... maybe i'll make a thread about it.
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #14September 18, 2008, 01:14:29 pm

Mark(The Miser)UK

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Sticky Injector!!!
« Reply #14 on: September 18, 2008, 01:14:29 pm »
JTanguay. I understand your concern about diesel pressure. Clarifying:
 Unscrew nut fully, push it back over a bend. The fuel line will naturally move away a few mm often as not. No matter either way as the diesel will only come out like a pensioner having a wee :wink:  Hand cranking with a wrench will suffice. This is one  piece of advice a neighbour gave me that was useful when I first entered the world of diesel repairs.  A small metered amount of diesel carries no pressure with an unrestricted tube. Only when confined/restricted  will pressure develop.
Smokey,
 Sometimes a glowplug will IMO swell of it's own accord , just like a cooker ring or mini grill element.  
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...