Dan,
the car has 50,000 miles. I have not cleaned the EGR. The tank was mixed driving, and I keep the car below 70mph almost always (trying to get mileage). Also I was under the impression that the EGR issue with the earlier TDI was taken care of, obviously I am wrong. I do like her car, but boy my IDI sure is easier to deal with! And Dan, sorry to hear about your engine. Good luck with the latest rebuild. Thanks for the help everyone, I'll look into cleaning the Intake. Or is cleaning the EGR something separate? Don't get me wrong, I know what the EGR valve is, I just thought the issue lied in the intake. Thanks again.
Trent