Author Topic: Crankshaft oil seal replacement (Clutch end)  (Read 2824 times)

April 06, 2008, 12:36:59 pm

GTD.

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Crankshaft oil seal replacement (Clutch end)
« on: April 06, 2008, 12:36:59 pm »
I removed the clutch from my GTD and there is a bit of oil there



I have bought a new seal
Victor Reinz 81-23708-40
Engine Code: SB
Fitting Position: Transmission side
Inner Diameter: 85 mm
Outer Diameter: 105 mm,
Width: 11 mm, 9 mm,
Radial Shaft Seal Design: A SL,
Swirl Type: Left-hand Twist,
Material: FPM (Fluor-Rubber/Viton
      
 how do I remove the old one and more importantly fit the new one without damaging it?

[Oo=w=oO]Golf GTD
VW Diesel Mehr Kraft. Weniger Verbrauch, Aus Liebe zum Automobil

Reply #1April 06, 2008, 02:55:50 pm

rallydiesel

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Crankshaft oil seal replacement (Clutch end)
« Reply #1 on: April 06, 2008, 02:55:50 pm »
Just remove the carrier and the seal comes with it. I assume you drained the pan? Did your seal come with the carrier? If it did, it should also come with a plastic "plug" that is in the seal opening. Clean the crankshaft surface really well, lube it with oil as well as the seal. Position the plastic plug over the crankshaft nose and carefully slide the seal off the plug onto the crankshaft. Make sure the seal hasn't rolled and you're done. If it has rolled, start over again.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #2April 06, 2008, 09:38:12 pm

GTD.

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Crankshaft oil seal replacement (Clutch end)
« Reply #2 on: April 06, 2008, 09:38:12 pm »
This one came as just the round seal (part 3 in diagram)

So I need to remove the flange (part 24), I guess I'll have to replace the flange gasket (part 25)

do I need to drop the sump?

If so will I need a new gasket?

If so should I fit a later windage tray?

The engine has been stood for 2 years so I guess all the oil has drained into the sump?

Cheers

[Oo=w=oO]Golf GTD
VW Diesel Mehr Kraft. Weniger Verbrauch, Aus Liebe zum Automobil

Reply #3April 06, 2008, 10:36:11 pm

fatmobile

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Crankshaft oil seal replacement (Clutch end)
« Reply #3 on: April 06, 2008, 10:36:11 pm »
Drill a hole in the seal, stick a screw in it and yank the old seal out.
...Oh wait I only answer questions like this in the troubleshooting or general fora, not the IDI performance enhancement fora.... not exactly a performance enhancement.
OK since I already found it:
<img>
 Use a sour cream container to get the inner lip to slide over the edge of the crank,... instead of flipping the lip and getting no seal.
Tornado red, '91 Golf 4 door, with M-TDI 12mm pump, south bend clutch, VNT-15 turbo, 02A trany
MK4s: 2000 TDI jetta, 2003 TDI wagon, 2000 golf 2.0 gasser.
'84 Rabbit with 1.7TD KY block pistons bored to 80mm, VNT-15
'84 GTI with stock 1.6TD starion intercooler.

Reply #4April 08, 2008, 11:49:57 am

rallydiesel

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Crankshaft oil seal replacement (Clutch end)
« Reply #4 on: April 08, 2008, 11:49:57 am »
Your probably won't have to drop the pan but there are a few bolts that bolt the pan to the seal carrier. You will have to be careful you don't damage the pan gasket. You could probably get away with not draining the pan either. I would also get a new seal carrier gasket. I don't think I'd bother with a windage tray unless you have a high performance engine or autocross, etc. Just make sure the seal lip doesn't get stuck and rolls over.
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"