Author Topic: head bolt question  (Read 4093 times)

March 23, 2008, 05:12:04 pm

diesel smoke

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head bolt question
« on: March 23, 2008, 05:12:04 pm »
Hi all,

I am replacing the head gasket on my '89 TD Jetta soon. But I have a question. I know the head bolts need to be replaced, as they are used once, but I read somewhere that they need a special socket to remove, is this true?
'99.5 Bora TDI
'88 Fox Coupe
'71 Tin Top Westfalia Bus
'85 Mercedes 300SD

Reply #1March 23, 2008, 05:37:59 pm

jimfoo

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head bolt question
« Reply #1 on: March 23, 2008, 05:37:59 pm »
Yes, a triple square, 12 mm, also known by a few other names.
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #2March 23, 2008, 06:49:46 pm

starrd

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« Reply #2 on: March 23, 2008, 06:49:46 pm »
Lordco carries them.
Black 1996 Passat TDI Malone tune, K03/04 Hybrid, Keyless, VR6 Clutch & PP357's
White 1993 Passat TD - GTD nozzles, Keyless - Giles pump, K14, Intercooler, 228mm VR6 clutch & PP, CTN Trans etc
Red 1990 Corrado - custom chip by

Reply #3March 23, 2008, 06:57:05 pm

theman53

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head bolt
« Reply #3 on: March 23, 2008, 06:57:05 pm »
I got mine at napa and it is a 12mm triple square. I also got my head bolts off of www.autohausaz.com they were only like 1.13 per head bolt. Hope it helps.

Reply #4March 23, 2008, 07:09:27 pm

diesel smoke

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« Reply #4 on: March 23, 2008, 07:09:27 pm »
Thanks,

I think I already have one of those somewhere... Another question would be what are they torqued to? and do you put any of that gasket sealer stuff on the surfaces when you put it back together again?
'99.5 Bora TDI
'88 Fox Coupe
'71 Tin Top Westfalia Bus
'85 Mercedes 300SD

Reply #5March 23, 2008, 08:51:40 pm

burn_your_money

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« Reply #5 on: March 23, 2008, 08:51:40 pm »
sounds to me like you don't have a bentley, which is pretty much a must have when doing a headgasket. They are less then $40 shipped on amazon.ca.

Canadian Tire carries the tool you need in a pack of 4, one of which also works for the CVs
Tyler

Reply #6March 23, 2008, 10:07:28 pm

diesel smoke

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« Reply #6 on: March 23, 2008, 10:07:28 pm »
Quote from: "burn_your_money"
sounds to me like you don't have a bentley, which is pretty much a must have when doing a headgasket. They are less then $40 shipped on amazon.ca.

Canadian Tire carries the tool you need in a pack of 4, one of which also works for the CVs


Nope, don't have a bentley manual, wish I did. Would a Haynes manual have the info I need? I kinda need to know what to torque the bolts to because I am going to the city tomorrow to get the parts and am fixing it on Tuesday. But I would be able to get a Haynes manual tomorrow...
'99.5 Bora TDI
'88 Fox Coupe
'71 Tin Top Westfalia Bus
'85 Mercedes 300SD

Reply #7March 23, 2008, 10:46:16 pm

starrd

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head bolt question
« Reply #7 on: March 23, 2008, 10:46:16 pm »
e-mail sent
Black 1996 Passat TDI Malone tune, K03/04 Hybrid, Keyless, VR6 Clutch & PP357's
White 1993 Passat TD - GTD nozzles, Keyless - Giles pump, K14, Intercooler, 228mm VR6 clutch & PP, CTN Trans etc
Red 1990 Corrado - custom chip by

Reply #8March 23, 2008, 10:51:52 pm

Vincent Waldon

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head bolt question
« Reply #8 on: March 23, 2008, 10:51:52 pm »
Can't recommend you save your money and get the Bentley strongly enough... the Haynes pales in comparison and will let you down again and again as you get deeper and deeper into wrenching your car.. which I can tell you will !!  

I'll happily look up whatever settings you need as you do your headgasket if you solemnly promise me you'll save your sheckles and get a Bentley.  BTW you'll also need the correct tightening sequence... which is also the correct loosening sequence... you need to slowly remove the old head as well so that it doesn't warp.



Loosen the bolts in the above sequence, 1/4 or 1/2  turn at a time.

The new gasket goes on dry.  The tightening sequence is:

1) 40 Nm
2) 60 Nm
3) additional 1/4 turn
4) additional 1/4 turn
5) run the engine up to operating temp then an additional 1/4 turn
6) for ME and MF engines, an additional 1/4 turn after about 1600 km


Friends don't let friends buy Haynes or Chiltons  :wink:
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #9March 24, 2008, 08:06:07 pm

diesel smoke

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« Reply #9 on: March 24, 2008, 08:06:07 pm »
Quote from: "Vincent Waldon"
Can't recommend you save your money and get the Bentley strongly enough... the Haynes pales in comparison and will let you down again and again as you get deeper and deeper into wrenching your car.. which I can tell you will !!  

I'll happily look up whatever settings you need as you do your headgasket if you solemnly promise me you'll save your sheckles and get a Bentley.  BTW you'll also need the correct tightening sequence... which is also the correct loosening sequence... you need to slowly remove the old head as well so that it doesn't warp.



Loosen the bolts in the above sequence, 1/4 or 1/2  turn at a time.

The new gasket goes on dry.  The tightening sequence is:

1) 40 Nm
2) 60 Nm
3) additional 1/4 turn
4) additional 1/4 turn
5) run the engine up to operating temp then an additional 1/4 turn
6) for ME and MF engines, an additional 1/4 turn after about 1600 km


Friends don't let friends buy Haynes or Chiltons  :wink:


Thanks Vince,

I didn't get the Haynes, crappy tire didn't have one. :roll:  :lol: So it looks like I'll be saving for a Bentley, I promise I'll get one. starrd did send me a email with lots of info, Thanks!

I'll be knocking on your door if something goes wrong...


j/k :wink:
'99.5 Bora TDI
'88 Fox Coupe
'71 Tin Top Westfalia Bus
'85 Mercedes 300SD

Reply #10March 25, 2008, 07:01:22 am

diesel smoke

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« Reply #10 on: March 25, 2008, 07:01:22 am »
Alright everyone, I'm off this morning to tackle the head gasket. :shock:

Wish me luck.  :)  8)
'99.5 Bora TDI
'88 Fox Coupe
'71 Tin Top Westfalia Bus
'85 Mercedes 300SD

Reply #11March 25, 2008, 08:18:11 am

Baselyne

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head bolt question
« Reply #11 on: March 25, 2008, 08:18:11 am »
good luck timing the IP... Hope to lock it in place so you dont need to buy a dial indicator tool and adaptor

I thought doing mh Hgasket was a day job too untill i miss timed the Injection pump an had to wait few weeks for that tool to show in the mail.

all because I didnt pump pin lock that sprocket...damn

Reply #12March 25, 2008, 09:57:05 pm

diesel smoke

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« Reply #12 on: March 25, 2008, 09:57:05 pm »
It runs!! I started wrenching at 9:00 and did not finish until 8:00. I'm very tired. It is still a bit ignorant to start because the timing is a wee bit off, lined the cam by eye and locked the pump with a bolt. :lol: I still need to find someone in Edmonton who'll do the fine timing for me...maybe Vince... :wink:  :wink:  :lol:

More tomorrow, I'm going to bed... 8)  :)
'99.5 Bora TDI
'88 Fox Coupe
'71 Tin Top Westfalia Bus
'85 Mercedes 300SD

Reply #13March 26, 2008, 01:25:10 pm

Baselyne

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head bolt question
« Reply #13 on: March 26, 2008, 01:25:10 pm »
good work my freind, Lucky for you it starts and you didnt need the tool.

hope you can get it static timed and check valve clearances for hard starting issues...
best of luck and props on the fine wrenching

8 hours of garage time is soooooo much better than anything else I could think of doing with my day although lately have not had much time at all!
lucky you. Props

Reply #14March 27, 2008, 04:56:28 pm

KAC

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head bolt question
« Reply #14 on: March 27, 2008, 04:56:28 pm »
a 7/16,1/4 drive deep socket werks awesome to lock the pump
Suzuki samurai with VW TD