Author Topic: GRRR  (Read 4795 times)

March 01, 2008, 11:28:15 am

jimfoo

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GRRR
« on: March 01, 2008, 11:28:15 am »
Got my injectors back. the guy said one of them slowly looses pressure back to the retirn. I took it apart to look at and see he has removed shims so that now only the smaller diameter spring works on the nozzle. This is a 2 spring TDI injector BTW. What is going to be the effect of what this MORON did? Just noisier?


Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #1March 01, 2008, 12:04:11 pm

jimfoo

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« Reply #1 on: March 01, 2008, 12:04:11 pm »
BTW, I will post that the shop is Denver Diesel Injection Service. To be avoided as the guy obviously doesn't have a clue. The shop is pretty dirty as well, including his workbench.
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #2March 01, 2008, 12:47:44 pm

jimfoo

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« Reply #2 on: March 01, 2008, 12:47:44 pm »
Taking all the injectors apart to check them, he apparently only removed the "extra" shim on one of them. I could tell the ones he did and didn't work on by all the crap between the sealing surfaces. I'm surprised they didn't all leak! :evil:  :evil:  :evil:
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #3March 01, 2008, 02:19:58 pm

Vincent Waldon

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« Reply #3 on: March 01, 2008, 02:19:58 pm »
My understanding is that there needs to be a shim at each spring... it's a hardened surface that the spring rubs against. Otherwise the spring rubs against the body of the injector, which is not hardened.
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #4March 01, 2008, 03:11:58 pm

shegel

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« Reply #4 on: March 01, 2008, 03:11:58 pm »
http://www.youtube.com/watch?v=puGvk1RgmrE

first thing i thought of when i saw the title. anyways. ...honda is on acid
1986 Golf 1.6l non turbo (R.I.P.)
1999.5 jetta (bought with 122145)
1969 karmann ghia(diesel swap dream)(most likely going to be subaru powered)
1998 jetta tdi (parents car)

Reply #5March 01, 2008, 07:15:04 pm

subsonic

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« Reply #5 on: March 01, 2008, 07:15:04 pm »
Quote from: "jimfoo"
Taking all the injectors apart to check them, he apparently only removed the "extra" shim on one of them. I could tell the ones he did and didn't work on by all the crap between the sealing surfaces. I'm surprised they didn't all leak! :evil:  :evil:  :evil:


How do you intend to rectify the situation with this shop?
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #6March 01, 2008, 07:48:28 pm

jimfoo

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« Reply #6 on: March 01, 2008, 07:48:28 pm »
I don't. With the 100 mile round trip each time out, and 3 trips already, I'm done. Maybe I'll see if he can mail it to me, if he even knows where it is.
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #7March 04, 2008, 07:32:44 pm

jimfoo

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« Reply #7 on: March 04, 2008, 07:32:44 pm »
He did mail it back. Said he took it out because the pressure was too high, so I will have to figure out how much to take off of it.
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #8March 04, 2008, 08:13:37 pm

AdAm84

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GRRR
« Reply #8 on: March 04, 2008, 08:13:37 pm »
Yeah, not only do the shims provide a surface for the spring to rest on, they are used to increase preasure by adding them or decrease by removing them. If the injectors have some age on them , they will usually need a few thousandths shim. I have built many injectors and have never had to remove shims from old injectors. The guy sounds like a joke. You should send them to Diesel Pro Inc. in PA. The guy there knows his stuff including TDI's(he swapped one into his son's rabbit PU).

Reply #9March 06, 2008, 12:55:48 am

burn_your_money

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« Reply #9 on: March 06, 2008, 12:55:48 am »
send them to Giles
Tyler

Reply #10March 07, 2008, 05:23:01 pm

Baselyne

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GRRR
« Reply #10 on: March 07, 2008, 05:23:01 pm »

Reply #11March 07, 2008, 06:22:55 pm

jimfoo

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« Reply #11 on: March 07, 2008, 06:22:55 pm »
I like mine better with the turbo whistle. Soon, I will have a second video.
Jim
1966 Land-Rover 88" with 1.9 1Z which has been transformed to an M-TDI
TFO35 mechanically controlled VNT, IC , and 2.5" exhaust.
Driven daily

Reply #12March 10, 2008, 04:06:52 pm

Baselyne

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GRRR
« Reply #12 on: March 10, 2008, 04:06:52 pm »

Reply #13March 10, 2008, 05:08:01 pm

zukgod1

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« Reply #13 on: March 10, 2008, 05:08:01 pm »
Quote from: "Baselyne"
http://www.youtube.com/watch?v=MfCkorISB7k&feature=related


I love those kind of working models..
Cool.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #14March 10, 2008, 06:27:33 pm

jtanguay

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« Reply #14 on: March 10, 2008, 06:27:33 pm »
Quote from: "zukgod1"
Quote from: "Baselyne"
http://www.youtube.com/watch?v=MfCkorISB7k&feature=related


I love those kind of working models..
Cool.


the music in the background make it sound like a video game  :lol:


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