Finally started putting my 1.6 TD back together today at long last. I bolted in one of the new second oversize Kolbenschmits in the bored out block to measure piston projection before I ordered a new head gasket.
Using a dial indicator I got a projection of only .019"! According to Mr. Bently, even for a 1 notch H.G. you should have a projection of between .026" and .036".
My question is: is that amount of projection unusual, and will it have a negative effect on cold starting?
moT